Textile Structure
how cloth is put together
Concept

Crimp height — where it appears

How far a thread's path rises and falls between crossings, which the two systems must supply between them to fill the cloth's thickness. That requirement is the closure condition of Peirce's geometry, and it is what fails when a cloth's threads swell.

Named by 7 essays across 3 fields — each of them below, with the objects they name alongside it.

A crossing before and after it is pressed. One warp end of a sheeting riding over three picks, drawn twice to the same scale. Unpressed, both sections are circles and the cloth is 0.388 mm thick. At 0.40 N per crossing the sections flatten to aspect ratios of 1.75 and 1.84, the cloth thins to 0.263 mm, and the warp runs flat for 0.109 mm over each pick before it begins to curve. What the drawing cannot show is why the cloth does not do this by itself: flattening shrinks the arc radius as well as the crimp height, so it costs bending energy, and a relaxed cloth keeps its threads round.

A flattened thread is a record of a force

A yarn in cloth is not round, and this site has modelled the flattening for as long as this collection has run with the amount of it left as a number somebody chose. Give the section a stiffness and ask what the cloth prefers, and the answer is a circle — at every stiffness, for every balanced cloth in the table. Flattening does not happen by itself; it happens because something pressed.

mechanics · Compression The channel through a muslin in plain. A cut across a muslin woven plain, at 373 µm per hundred pixels, showing one hole between two warp ends. The ends sit at the same level here, so the clear width between them is 250 µm at the waist against 250 µm straight through. The profile on the right is that width at every height in the 334 µm the threads occupy: the passage is an hourglass, its narrowest section is 250 µm across, and the band that every level contains — what a straight line of sight can use — is 250 µm. The two differ by 0.0 per cent, and the difference is the weave and nothing else.

A hole is a channel, not an opening

Every hole drawn so far has been drawn from above, and the sentence underneath every one of them says the same thing: the hole between four threads is the spacing less the diameter, and every hole is the same size. That is a picture of a cloth's shadow. A cloth has a thickness, so its hole has a length, and the narrowest place along it is not the place a person looking through can see.

cloth · Openings A crossing before and after it is pressed. One warp end of a sheeting riding over three picks, drawn twice to the same scale. Unpressed, both sections are circles and the cloth is 0.388 mm thick. At 0.42 N per crossing the sections flatten to aspect ratios of 1.79 and 1.88, the cloth thins to 0.260 mm, and the warp runs flat for 0.113 mm over each pick before it begins to curve. What the drawing cannot show is why the cloth does not do this by itself: flattening shrinks the arc radius as well as the crimp height, so it costs bending energy, and a relaxed cloth keeps its threads round.

Peirce and Kemp are one cloth at two moments

This site has run two thread sections side by side since the setting field was built — a circle and a flattened racetrack — and said honestly that they disagree and that the disagreement is the point. They are not rival descriptions of the same fabric. They are descriptions of the same fabric before and after something pressed it, and the difference between them is a pressure that can now be named.

setting · Sett The crimp ratios a dense shirting can have. Poplins in 15 tex warp and 20 tex weft at 22 picks, from 32 ends per centimetre to 52. Each bar is the interval of warp-to-weft crimp ratios the construction admits at all: the warp must supply at least the thickness the weft cannot reach, and at most what it can reach itself. The rule at one is this site's standing default. It sits inside the interval up to 44.18 ends per centimetre and outside it beyond — so for a dense shirting an equal division of the crimp is not merely the wrong assumption but a geometric impossibility. The 44-end poplin this site's own cloth table called impossible for a long time sits a fifth of an end below that limit, which is why the solver failed on it: its feasible interval was real and narrow, and a bisection on the whole range walked away from it.

The cloth that was called impossible

This site's own table of fabrics carries a note saying a real 44-end poplin has no solution in its geometry at all, and that the poplin row was therefore set at 32 ends. The cloth solves. What had no solution was the search — a bisection that treated a state it could not reach as evidence of having gone too far, and walked away from the answer every time.

setting · Crimp The surface of a 2/2 twill, in plan. One repeat of a 2/2 twill in sheeting, drawn 2 × 2 times, with every point painted in the colour of whichever thread owns the outside of the cloth there and at an opacity set by how high it is. The range is 221.0 µm from the highest point to the lowest, the root-mean-square roughness is 74.9 µm, and 30% of the plan is hole rather than surface. The bright ribbons are the float plateaux, where a thread lies straight across the threads it passes over and its outside is a horizontal line rather than a point — which is the whole of what follows. The warp crowns at 190.8 µm and the weft at 182.8 µm, a step of 8.0 µm, so the cloth touches the world on its warp alone until anything pressing on it has sunk that far.

A cloth has an outside

Every quantity in this collection is a property of the inside of a fabric — a crimp, a cover, a hole, a fibre count. None of them says where the cloth stops. The outside is a height field the draft computes, its crowns stand at two different levels, and which of the two is higher decides what the cloth touches the world with.

cloth · Surface The sett sets the pitch of the relief and not its height. A 2/2 twill in sheeting set from 14 to 29 ends per centimetre. The spacing of the crowns falls from 714 µm to 345 µm — in exact proportion to the sett, because it is the sett — while the height the surface swings through moves from 381 µm to 381 µm, which is not at all. The reason is the closure condition: the two crimp heights must add to the sum of the two diameters whatever the spacing, so the amplitude of the surface is pinned by the yarn and only its wavelength is free. The third curve is the root-mean-square roughness measured off the sampled surface, which wanders by a few per cent because it depends on where the sample grid falls relative to the crowns — it is drawn to show that it has no trend, not to be read off. A closer sett therefore makes a finer-grained cloth and not a smoother one, and the two are confused in every description of fabric handle. At 32 ends per centimetre the geometry refuses altogether: the cloth is close enough that its crimp can no longer divide equally, which is the jam arriving as a loss of symmetry rather than as a loss of room.

The sett owns the pitch and the yarn owns the height

Set a cloth twice as close and its surface does not get smoother. The crowns come twice as often, because that is what a sett is, and they stand at very nearly the same height, because the closure condition pins the amplitude to the yarn — so a fine cloth is finer-grained rather than flatter, and the two are confused in every description of handle.

setting · Sett The four-by-four catalogue's crown line, counted three ways. Every one of the 22,874 interlacing four-by-four drafts, binned by how much horizontal crown line it carries, under three counts: both systems summed, which is what the published census reports; the warp alone; and the weft alone. A bearing curve sees one system, because a plate meets whichever crown stands higher and meets nothing else until it has sunk past the step between them. Under the summed count 2 drafts carry none; under the warp alone 494 do, and under the weft alone 494. What the histogram cannot show is which drafts moved, which is most of them.

The census counted two systems and a surface has one

Two drafts of twenty-two thousand touch at points, and the two are the plain weave. That is a count of the crown line both systems carry, and a bearing curve sees one: a plate meets whichever crown stands higher and meets nothing else until it has sunk past the step. Counted the way a surface is read, 494 drafts touch at points rather than two — and which 494 depends on a crimp division already called a convention rather than a measurement.

cloth · Surface

Named alongside it

The objects these essays reach for when they reach for this one.

Cover factorSettYarn diameterCloth thicknessJammingWeave angleCensusClosure conditionCompression energyContact forceCrimp ratioCrown height

All concepts