Textile Structure
how cloth is put together
Concept

Waste — where it appears

Cloth that is paid for and cut away, such as the allowance a patterned panel needs so that every panel starts at the same point in the repeat. It is set by the repeat and the panel length, and no care in cutting recovers it.

Named by 3 essays across 2 fields — each of them below, with the objects they name alongside it.

What matching a pattern costs a cutting room. The cloth a matched panel needs beyond its own length, against the pattern repeat, for 6 panels of 70 cm. Every panel of a patterned cloth must start at the same phase of the repeat or the pattern breaks at the seams, so a panel's cut length is rounded up to a whole number of repeats. The bar is the allowance a cutting room budgets — a whole repeat a panel, because a panel's length is not a multiple of anything — and the mark is the waste actually expected, which is half a repeat. The two differ by (L + r)/(2L + r), which is between a half and two thirds and is nearer two thirds the larger the repeat. The rows marked in the second colour are the repeats that happen to divide the panel exactly and waste nothing at all, which is what makes the real cost jagged rather than smooth. What the bars cannot show is nesting: a cutting room lays many panels on one length and a short panel can sometimes be taken from another's waste.

A repeat has to fit the panel, and the panel is cut

The warp's width is fixed at warping and a piece's length is not, so the fitting problem in the two directions is not the same problem. Along the length a repeat has to fit a *panel*, because every panel of a patterned cloth must start at the same phase or the pattern breaks at the seams — and the allowance is a whole repeat per panel. A ten-centimetre repeat costs a seventy-centimetre panel twelve and a half per cent and a sixty-four-centimetre repeat costs it forty-eight.

cloth · Repeat Two lots of one cloth matched at the top over a 250 cm drop. Two lengths of the same patterned cloth, woven with the warp at tensions of 0.6 and 0.7, which relax by 6.80% and 7.94% along the length, hung side by side over a 250 cm drop and matched at the top, with a mark at every 32 cm repeat. The whole drop is drawn to scale on the left and the last mark at six times the scale on the right: lot B's repeat is 31.61 cm, and 7 repeats down its mark is 27.3 mm from lot A's. A 3 mm match holds for the first 25 cm. What the drawing cannot show is how large an offset an eye accepts across a seam, which the tolerance stands in for.

Two lots of one cloth drift apart down a drop

A pattern repeat is a count of picks, and its length in the finished cloth is whatever that count's loom length became after the cloth gave back its crimp. Two lots woven with the warp held a tenth harder give back 1.13 points more of their length — so matched at the top, two lengths from the two lots are thirty millimetres apart at a 250 cm hem, and visibly apart a quarter of a metre down. The size of the repeat does not enter, and no cutting allowance can take it out.

cloth · Repeat 6 tapered panels laid across a 150 cm cloth three ways. 6 panels 14 cm across the top, 32 cm across the bottom and 75 cm long, laid across a cloth 150 cm wide, drawn to scale. Turned end for end alternately, 6 fit side by side and the 6 take 75 cm of cloth. Laid all one way in lanes, 4 fit and they take 150 cm. Laid all one way with alternate columns shifted half a length, 5 columns fit and they take 150 cm. What the drawing cannot show is a real marker's other pieces, which fill the gaps these leave.

A nap is paid for by the taper of the pattern

A raised cloth's fibres lean, so a panel turned end for end shows a different amount of fibre and every piece of a garment has to lie the same way along the bolt. What that costs is not a property of the cloth. A rectangle costs nothing laid one way; a tapered panel costs (1 − r)/(1 + r) of extra cloth in lanes, where r is its narrow width over its wide one; and the best any one-way lay can do is exactly half of that, because a trapezoid's difference body is a hexagon and hexagons tile. On a real width it arrives in whole panel lengths: six skirt gores take 75 centimetres two ways and 150 one way.

finishing · Nap

Named alongside it

The objects these essays reach for when they reach for this one.

CuttingSpecificationRepeatDivisorHair layerMarker efficiencyNapPileRaisingRelaxationSelvedgeShrinkage

All concepts