Textile Structure
how cloth is put together
Concept

Nap — where it appears

The lifted fibre surface a raised cloth has, which changes its handle, its warmth and its appearance. It is made from floats, so what a cloth can have depends on its draft, and it costs the strength of whatever was lifted.

Named by 9 essays across 4 fields — each of them below, with the objects they name alongside it.

What a raising machine can catch in a 2/2 twill. The draft with every weft float long enough for a raising wire to lift marked on it. The teeth need an unsupported length of thread on the surface, so a cloth in which every thread is bound at every crossing offers them nothing at all — which is why a napped fabric is always a twill or a satin and never a plain weave.

Only a float can be raised

A raising machine drags wire teeth across a cloth and pulls fibre ends up into a nap. The teeth need something to catch, and what they catch is a float — so which fabrics can be napped at all is a question about the matrix, decidable exactly, and the answer over the whole four-by-four census is two.

finishing · Nap What a raising machine can catch in a 3/1 twill. The draft with every weft float long enough for a raising wire to lift marked on it. The teeth need an unsupported length of thread on the surface, so a cloth in which every thread is bound at every crossing offers them nothing at all — which is why a napped fabric is always a twill or a satin and never a plain weave.

Raising spends the cloth's strength

Fibre standing up on the surface is fibre no longer in the load path. A nap is warmth bought with tensile strength, and the exchange rate runs along the same axis as everything else the float decides — which means a fabric cannot be optimised for both ends of it.

finishing · Nap Hair, nap and pile are one construction at three settings. 12 mm of sheeting at one pair of scales, carrying each of this site's three protruding surfaces — 50 pixels to the millimetre along the cloth and 29 off it. They are the same object, fibre standing off a cloth with a density, a length and an anchor, and they differ by 9-fold in density and 4.8-fold in length. What actually separates them is the third line under each name: hairs are held by whatever the twist happened to leave, a nap by the float it was pulled from, and a pile by a W or a V through three picks. Only the last two were chosen. The pile's tufts are drawn in the float colour because that is what a woven pile is, and they are all one length because a blade cut them; the hairs and the nap are drawn as measured quantities and their lengths come from the population's own exponential. Each panel clips to the room it has, and the densest of the three is drawn at the model's own number rather than thinned.

Hair, nap and pile are one construction

This site now has three surfaces made of fibre standing off a cloth, arrived at from three different directions and in three different fields. They are the same object at three settings, and what separates them is not what they are but how much of them anybody decided.

fancy · Pile What a raising machine can catch in a 2/2 twill. The draft with every weft float long enough for a raising wire to lift marked on it. The teeth need an unsupported length of thread on the surface, so a cloth in which every thread is bound at every crossing offers them nothing at all — which is why a napped fabric is always a twill or a satin and never a plain weave.

Raising moves the surface onto the hairs

A raising machine pulls fibre ends up out of the floats, and what a finger or a light then meets is not the cloth's surface at all but a layer of loose fibre standing above it. The criterion for which cloths can be raised is the same criterion, exactly, that decides which cloths have crown line — so raising spends the surface that would have made the fabric shine.

finishing · Nap How much of an abrasion loss is not damage. The share of a reported abrasion mass loss that is hair rather than cloth, for sheeting as woven and raised 64-fold. The first material off a fabric is its hair layer, which is 0.107% of a bare cloth's mass and 6.84% of a napped one's — and which regenerates, so it keeps coming off. A bare cloth is through it by 5344 cycles and the test then reaches the crowns, where the loss means damage. A napped cloth is not through it by 342000, which is more cycles than any standard test runs, so a Martindale on a fleece never measures the fabric at all. Two cloths taken to the same mass loss have therefore not lost the same thing, and the more heavily napped one may not have been damaged. a-cloth-loses-its-strength-before-its-mass made the same point about a different pair of quantities; this is the same failure one layer further out.

Abrasion takes the hairs first

An abrasion test reports milligrams lost against cycles, and the first milligrams off any fabric are not fabric. On a bare cloth that stage is over in a few thousand cycles. On a napped one it is not over by the end of the test, so a Martindale on a fleece never measures the fleece.

applied · Damage Warmth is a canopy, and a canopy grows as a logarithm. Thermal resistance of sheeting against how much its hair population has been multiplied by raising, both faces counted. The unraised cloth is given no still air at all, because its hairs cannot reach one another — n_A λ² is under one and there is no canopy to hold air still. Past the threshold the canopy's depth is λ·ln(n_A λ²), so every doubling of the hair population adds the same depth of nap and no more: the steps here are 434 µm apiece, all the way up. At 256× the nap is 3.07 mm deep and worth 39 times the cloth it grows on, which is the whole reason a flannel is warm and a poplin of the same yarn is not — a canopy is two parts in ten thousand fibre, so its conductivity is air's, while the cloth itself is a quarter fibre. What is claimed is a conduction resistance across a depth of nearly still air; whether the air is still is a question about flow and is not asked here.

Warmth is mostly the hairs

This collection established that a fabric's thermal resistance is its thickness and not its fibre, and that twice the thickness is twice the warmth. It never asked what the thickness was made of. On a raised cloth almost none of it is cloth.

mechanics · Insulation What a raising machine can catch in a 2/2 twill. The draft with every weft float long enough for a raising wire to lift marked on it. The teeth need an unsupported length of thread on the surface, so a cloth in which every thread is bound at every crossing offers them nothing at all — which is why a napped fabric is always a twill or a satin and never a plain weave.

What holds a nap in a knit

A fibre buried in a woven cloth breaks rather than slides once about thirty-four millimetres of it is held, and a cotton staple buries about fourteen. In a knit the same figure is over a metre — seventy-five times the burial available — so nothing is ever close, and a raised knit sheds for the whole of its life.

finishing · Nap Which knitted structures present a float a raising wire could catch. Each of the named two-bed structures, with how many of its floats lie exposed on a face rather than inside the cloth. A plain jersey has no float at all; the ribs and the cardigans have none; the interlocks and milanos have floats and every one of them is interior, closed over by the other fabric. a single jersey with a float and a three-by-one rib with a float present an exposed float, on the back. So the criterion that decides which woven cloths can be napped decides the same question here and answers it for 2 of 13. What the bars cannot show is the hair layer, which a wire also catches and which no float census can see.

A jersey has no float for a wire to catch

Only a float can be raised, and the four-by-four census answers which woven cloths qualify: two. Asked of a knit the same question needs this collection's knitted float rather than a draft's, and the answer is that a plain jersey has no float at all — not a short one, none — while the ribs and cardigans have none either and the interlocks and milanos have floats every one of which is interior. Of 1,135 two-bed structures a machine could make, twenty present a float a wire could hook, and not one of them presents it on both faces.

finishing · Nap 6 tapered panels laid across a 150 cm cloth three ways. 6 panels 14 cm across the top, 32 cm across the bottom and 75 cm long, laid across a cloth 150 cm wide, drawn to scale. Turned end for end alternately, 6 fit side by side and the 6 take 75 cm of cloth. Laid all one way in lanes, 4 fit and they take 150 cm. Laid all one way with alternate columns shifted half a length, 5 columns fit and they take 150 cm. What the drawing cannot show is a real marker's other pieces, which fill the gaps these leave.

A nap is paid for by the taper of the pattern

A raised cloth's fibres lean, so a panel turned end for end shows a different amount of fibre and every piece of a garment has to lie the same way along the bolt. What that costs is not a property of the cloth. A rectangle costs nothing laid one way; a tapered panel costs (1 − r)/(1 + r) of extra cloth in lanes, where r is its narrow width over its wide one; and the best any one-way lay can do is exactly half of that, because a trapezoid's difference body is a hexagon and hexagons tile. On a real width it arrives in whole panel lengths: six skirt gores take 75 centimetres two ways and 150 one way.

finishing · Nap

Named alongside it

The objects these essays reach for when they reach for this one.

RaisingHair layerCanopy criterionFloatSpecificationAbrasionCanopy depthHairinessPilePillingPull-outThermal resistance

All concepts