Textile Structure
how cloth is put together
Concept

Broken end — where it appears

A warp thread that has parted and not been pieced up, so the cloth is woven with a column of its matrix missing for the whole length of the piece. It leaves the picks it was holding to float across the gap, and in nearly half of all drafts it leaves one of them held by nothing at all.

Named by 3 essays across 2 fields — each of them below, with the objects they name alongside it.

A plain weave with one end missing. A plain weave on the left and the same cloth with one end broken and not pieced up on the right, drawn over 2 repeats so that the fault can be seen as the cloth has it: absent from every repeat, for the whole length of the piece. The picks that were held by the missing end are now held by whatever is on either side of it, so the longest float across the ends goes from 1 to 3 end widths — measured in the width the cloth had rather than in the narrower repeat, because the place the end used to occupy is still there. Every pick still changes side somewhere, so the cloth holds together — which is what happens in 55% of all the ways a four-by-four draft can lose an end.

What a missing end does to the weave

Every four-by-four draft there is, with each of its four ends taken away in turn: ninety-one thousand cloths, and not one of them falls into layers. What happens instead is worse, and the criterion has never had to report it before.

weaves · Integrity The same fault in the warp and in the weft. A 50 m piece 1500 mm wide, with a 3-thread fault in each direction. The width is drawn 9.3 times over scale so that the piece is a rectangle rather than a line, and the two faults are drawn as marks rather than at their own widths, which at this scale are a fifth of a pixel. They have the same cause size — 3 threads — and they condemn 0.063 m² and 0.0020 m² respectively, a ratio of 31 to one, because a warp fault runs the length of the piece and a weft fault runs its width. That ratio is the aspect ratio of the piece and nothing else, so it is a property of how cloth is made rather than of what went wrong. It is why a broken end stops the loom and a mispick often does not, and why the two faults are priced by every grading scheme as though they were different kinds of thing.

A missing end is a fault the length of the piece

A broken end and a mispick are the same size of accident — one thread — and they condemn areas that differ by a factor of thirty. The ratio is the aspect ratio of the piece and nothing else, which makes it a fact about how cloth is made rather than about what went wrong.

applied · Faults What the four-point system charges for a fault, and what the cutting room pays. For a single warp fault of each length: the points the four-point system scores it — one up to three inches, two to six, three to nine and four beyond — and the number of 900-millimetre panels it condemns. Below a panel's length every fault condemns exactly one panel while its points run from one to four, so the scheme charges four times as much for a fault that costs the same. Above a panel's length the panels grow without bound and the points stay at four, so the scheme stops charging exactly where the cost starts rising. A ten-metre fault scores 4 and condemns 12 panels. What the chart cannot show is the marker, which decides the panel size and therefore the whole of the second curve.

A grade charges by the length and a cutter pays by the panel

The four-point system scores a fault by how far it runs — one point to three inches, four beyond nine — and caps a linear metre at four points however many faults it holds. A cutting room pays by how many panels the fault lands in. Below a panel's length every fault costs exactly one panel while its score runs from one to four; above it the panels grow without bound and the score does not move at all. Two fifty-metre pieces built to the same 267 points a hundred square metres lose 33 per cent of their panels and 92.

applied · Faults

Named alongside it

The objects these essays reach for when they reach for this one.

FaultCondemned areaMarker efficiencyMeasurementSpecificationCloth integrityCriterionEnumerationFloat lengthLoose endPoisson fieldSelvedge

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