Textile Structure
how cloth is put together
Concept

Energy minimum — where it appears

A configuration an elastic structure returns to because moving away from it costs energy. A woven cloth's relaxed state is one; a knit's is not, since its bending energy falls away in both directions, which is why a knit has a relaxation history where a cloth has a state.

Named by 4 essays across 3 fields — each of them below, with the objects they name alongside it.

Everything a plain knit can be, at one loop length. Bending energy over the two spacings a plain knit has to choose, for a 20 tex cotton yarn at a 3.5 mm loop, as a multiple of the energy the fully relaxed fabric holds. Darker is more. The solid edge is where the straight line between two interlacings reaches the yarn between them — the geometry's own limit, with nothing elastic in it — and there is no state beyond it at any force. Munden's three relaxation states are marked, and the thing to see is that they are not in a hollow: they lie along a slope, in order, with the most completely relaxed of them the highest. An unset yarn would slide down and to the right until it met the edge. Real fabrics sit where they were left.

The relaxed knit is not at a minimum

Differentiate a loop's bending energy along the fabric instead of across it and the answer should be zero, because a relaxed fabric is one nothing is pulling. It is not zero. It is tens of newtons a metre, downhill in both directions at once — and the three relaxation states everybody measures run the wrong way up the slope.

knits · Elastica How hard a fabric is to bend, per unit width. Bending rigidity in micronewton metres per unit width, computed the same way for eight woven cloths and for a jersey in each of its two directions: the yarn's own rigidity, times the length of yarn per unit area, times the fourth power of the cosine of the angle each element makes with the bending direction. The knit lands inside the band of the woven cloths rather than below it, which is worth knowing because a knit is usually called the softer fabric. It is not softer to bend; it is softer to stretch, by three decades. What it does have is direction: 2.17 to one between its two axes, where a balanced plain weave is near one, and the soft axis is the one a jersey rolls about at its top and bottom edges.

What friction has to hold in a relaxed knit

A knit's bending energy slopes away from the fabric everybody measures, so something is holding it there. Along its courses friction holds comfortably. Along its wales the driving force is exactly the contact force, so the whole balance collapses to one condition — the friction coefficient must exceed a half — and no yarn in this collection reaches it.

mechanics · Friction Which end of its interval a construction falls to. For a balanced 20 tex, 24-thread reference with its weft count and weft sett scaled, the share of the crossing height the warp takes at the least-energy state. 25 of the 28 solvable constructions land at an end of their own feasible interval — nought, with the warp dead straight, or one, with the weft dead straight — and the few between them are the frontier where the two regions meet.

The energy has no crimp ratio to give

The account left a gap at its top: a construction whose preferred crimp ratio lies outside the interval its geometry admits sits at a boundary, and boundary states had not been studied. Profiling the whole energy rather than its minimum says there are two regions and a frontier — six of the eight cloths in the table of cloths here fall to an end of their own interval with the weft dead straight, and the two that do not have wells 3.27 and 0.52 per cent deep, against a rigidity known to within a factor of 408.

setting · Crimp The crimp split of a muslin against the warp's tension. The warp's crimp and the weft's at the least-energy state of a muslin at its own sett, with the warp held at tensions from 0.0001 to 1.0 newtons, and the yarn's rigidity 4.0 times the free bound. With no pull the warp holds 28.5 per cent and the weft 0.0; they are equal at 0.019 N, and by the front shaft's 0.52 N the warp holds 0.00 per cent. What the plot cannot show is friction: a real cloth is held wherever its crossings stop it, not at the least state.

The loom hands the crimp to the weft

Bending alone gave the fixed-sett energy nothing to say: six of eight cloths fell to the end of their interval with the weft dead straight. Put the warp's tension in and the answer is not a well but a switch. The crimp changes hands across a factor of two or three in tension, at a few hundredths of a newton — and the loom holds its warp at half a newton, so on the loom every cloth's warp is as straight as its geometry allows.

setting · Crimp

Named alongside it

The objects these essays reach for when they reach for this one.

Bending rigidityContact forceCrimpCrimp interchangeDimensional stabilityElasticaFrictionPeirce's geometryRelaxationBending energyCrimp ratioLoom-state

All concepts