Textile Structure
how cloth is put together
The collection

Every essay — page 8

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Knits and other structures

Loops rather than crossings. Why a knit stretches without a bias, why stockinette curls, and why a dropped stitch runs while a woven cloth frays.

The stripe a knitting machine chooses. A circular machine takes its yarn from a fixed number of feeders arranged round the cylinder, and feeder k lays every F-th course. So any difference between packages — a shade, a count, an evenness — is reproduced in the fabric with a period of exactly F courses, and at 20 courses per centimetre that is a band every 48.0 mm on a 96-feeder machine. The machine chooses the period, not the yarn. The spacing is proportional to the feeder count and inversely proportional to the course density, as the turn of the cylinder requires whatever the bars show, and a one-feeder machine produces no band at all from the same packages.

Why a knit shows a thick place

A woven cloth has hundreds of separate warp ends and averages a yarn's faults among them. A knit has one thread and a machine that repeats — so a difference between two packages becomes a stripe, and the machine chooses its period.

6 figures · Variation single jersey, as loops. Three courses of the same structure drawn as yarn. A knitted needle takes a new loop through the one below; a tuck takes the yarn into the loop below and leaves it on the needle, so that loop is held for another course; a miss floats straight past. Six needles is as many as a loop diagram can carry, which is why the array beside it exists.

A jersey has two surfaces

The face of a plain knit shows the legs of its loops, which run along the wale; the back shows the heads and feet, which run across it. So the two faces carry their crowns at right angles — the same situation as a damask's figure and its ground, in a fabric with no warp, no weft and no float.

7 figures · Knit Whether a cloth's hairs can reach one another. n_A λ² for each construction in this site's table — the hairs per square millimetre times the square of their own length, which is the pure number that asks whether a hair can touch its neighbour. It is a count times an area, so it has to be a pure number. Every one of them is under one, which means no ordinary woven cotton cloth has a hair layer at all: it has isolated whiskers on a bare surface. The dashed line is the threshold. The spread across the whole table is only 1.9-fold, because the density goes as the sett times the root of the count and those move in opposite directions as a cloth is made finer — so construction is almost powerless here, and everything that crosses this threshold does so by finishing rather than by weaving.

A knit gives up its fibres more easily

Knitwear pills and shirting does not, and the fibres are often the same fibres. The difference is a count of yarn per unit area and a pressure between threads, and both of them push a knit over a threshold that a woven cloth of the same yarn cannot reach.

7 figures · Knit A knitted loop, solved rather than drawn. 3 courses by 3 wales of a 20 tex cotton jersey at a 3.5 mm loop, tightness factor 12.8, with one stitch picked out. The centre line is the curve that minimises the yarn's own bending between one interlacing and the next, and the yarn is drawn at its own width of 167 µm so that the crowding is the fabric's rather than the drawing's. It is rounder than the horseshoe a knitting diagram draws, and deliberately so: a diagram draws the topology and an elastica draws the mechanics, and a rod with a fixed length between two fixed points does not hug a rectangle. Half the yarn between two interlacings is spare — the straight line between them is 51% of the yarn available — which is what lets a loop be solved as a free elastica at all. The tightest bend anywhere on it is 1.00 times one over the yarn diameter, the curvature of a yarn wrapped hard round another of the same size. Nothing arranged that: the only things imposed are the loop length and the two spacings.

A loop is nine tenths free run

Half the yarn in a knitted stitch is slack — the straight line between two interlacings is a little over half the thread available to span it. That is two orders of magnitude more room than a woven thread has, and it is why a knitted loop is a shape that can be solved rather than a shape that has to be constructed.

6 figures · Elastica Everything a plain knit can be, at one loop length. Bending energy over the two spacings a plain knit has to choose, for a 20 tex cotton yarn at a 3.5 mm loop, as a multiple of the energy the fully relaxed fabric holds. Darker is more. The solid edge is where the straight line between two interlacings reaches the yarn between them — the geometry's own limit, with nothing elastic in it — and there is no state beyond it at any force. Munden's three relaxation states are marked, and the thing to see is that they are not in a hollow: they lie along a slope, in order, with the most completely relaxed of them the highest. An unset yarn would slide down and to the right until it met the edge. Real fabrics sit where they were left.

The relaxed knit is not at a minimum

Differentiate a loop's bending energy along the fabric instead of across it and the answer should be zero, because a relaxed fabric is one nothing is pulling. It is not zero. It is tens of newtons a metre, downhill in both directions at once — and the three relaxation states everybody measures run the wrong way up the slope.

7 figures · Elastica What a knit gives when it is pulled. Force against course-wise extension for a 20 tex cotton jersey at a 3.5 mm loop, computed from the loop's own bending with the relaxed shape as the yarn's natural one. The loop length is the same at every point on the curve: nothing here is the yarn stretching. It reaches 92% extension at 2.96 N per metre and then stiffens by a factor of 85 over the rest of the range, as the straight line between two interlacings runs up against the yarn between them. This is the number the collection's second phase recorded as a lower bound it could not compute, and it is still a lower bound in one respect: friction at the contacts is not in it, so a real fabric is stiffer than this and does not come back along the same curve.

What a knit gives when it is pulled

How far a knit stretches by rearranging its loops is usually given as a bound rather than a number, because saying more needs a loop with bending stiffness in it. Solved from the loop's own bending, the answer is a curve: soft for a hundred per cent, then stiffening by a factor of eighty as the yarn between two interlacings runs out of ways to be anywhere but straight.

7 figures · Knit A jersey gets taller before it gets shorter. How much a 20 tex cotton jersey shortens along its wales as it is pulled along its courses, with the course spacing at every extension chosen to minimise the loop's energy rather than assumed. Over the first 81% it is negative — the fabric gets 2.0% taller as it is pulled wider — and only then does it start to contract, reaching 88% at the geometric limit. A material with a negative Poisson ratio is a curiosity; a knit has one over part of its range for a reason with no material in it at all, which is that widening a wale at a fixed loop length first lets the loop's tightest bends open and only later starts taking height away from it.

A jersey gets taller before it gets shorter

Pull a knit along its courses and the first thing it does is grow along its wales — by two per cent, over the first eighty per cent of extension, before it turns round and contracts. The transverse response changes sign, and there is no material in the explanation at all.

6 figures · Knit Everything a plain knit can be, at one loop length. Bending energy over the two spacings a plain knit has to choose, for a 20 tex cotton yarn at a 3.5 mm loop, as a multiple of the energy the fully relaxed fabric holds. Darker is more. The solid edge is where the straight line between two interlacings reaches the yarn between them — the geometry's own limit, with nothing elastic in it — and there is no state beyond it at any force. Munden's three relaxation states are marked, and the thing to see is that they are not in a hollow: they lie along a slope, in order, with the most completely relaxed of them the highest. An unset yarn would slide down and to the right until it met the edge. Real fabrics sit where they were left.

How far a knit could go if its yarn were the limit

The yarn in a stitch allows three hundred and twenty per cent course-wise extension before the straight line between two interlacings reaches the thread spanning it. A jersey jams at about a hundred. The factor of three is the finding: what stops a knit stretching is not the loop running out of yarn.

7 figures · Knit Why a cuff is ribbed. The force a knit pulls back with, over the range a cuff is used across. It rises the whole way — 0.79 N per metre at 23% to 3.38 at 104% — and it is small throughout, which is the combination a cuff needs and almost nothing else supplies. A rib gets its extension by geometry, folding alternate wales to opposite faces so that its relaxed width is about half its opened one, and it gets its recovery from the loop reconfiguring. Neither is the yarn stretching, which is why a cuff made of a fibre with no elastic recovery at all still works.

A rib pulls back on a force the loop supplies

A cuff has to give a great deal at almost no load and come back reliably, and no ordinary material does both. A rib gets its extension from folding, which is geometry, and its return from the loop reconfiguring, which is now a computable force — under four newtons a metre over the whole range a cuff works across.

6 figures · Two-bed A rib crosses a gap where a jersey crosses a diameter. A one-by-one rib in section across 5 wales, drawn at a bed gap of 3 yarn diameters — 0.501 mm — because the relaxed gap of a rib is a measurement this collection does not hold and every figure of one says what it was drawn at. Alternate wales sit on opposite beds, so every sinker loop between them travels the whole gap. In a jersey the same yarn climbs one diameter, 0.167 mm. That single difference takes the contact force from 38.30 mN at 11.7° out of the fabric to 72.51 mN at 16.2°, and the through-thickness part from 7.81 mN to 20.17 mN.

A rib climbs a gap

A jersey's yarn crosses one diameter between interlacings because that is what a crossing of two threads is. A rib's crosses the whole distance between the two beds. Nothing else in the model changes, and that one length is the whole mechanical difference between the fabrics.

7 figures · Two-bed How much of a fabric's yarn crosses between the beds. The share of half periods that cross from one bed to the other, read off each structure's own traverse rather than quoted. It is the mechanical difference between these fabrics in this account: a half period that crosses climbs the whole bed gap and one that does not climbs a yarn diameter. Single jersey and a tubular fabric come out at zero — the tubular one because its two faces are made on separate courses and never meet — and a one-by-one rib comes out at one, with every sinker loop crossing. A two-by-two rib is at a half, which is the number a reader would guess and is here counted.

Where a two-bed fabric's yarn is

Thirteen named structures, and for each of them the share of its yarn that crosses between the beds — read off its own traverse rather than quoted. It separates the fabrics into three groups, and one of the groups turns out not to be a fabric at all.

6 figures · Two-bed A rib is quietest at a gap of two diameters. The through-thickness force of a one-by-one rib against the bed gap it is knitted at, in units of the yarn's own diameter. It does not rise from the bottom, and the dip is geometry rather than noise: a crossing is shared between the two half periods either side of its sinker loop, and each of those also carries the interlacing's own diameter — one climbing with it and one against. At a gap of two diameters the second half period climbs nothing at all, and the fabric is at its quietest through its own thickness. Above that both halves climb the same way and everything rises together, which is the regime a real rib is knitted in: 14.8 mN at 5 diameters against 7.0 mN at two.

A rib is quietest at two diameters

Open the beds of a rib and everything about it should get stronger. It does not. The through-thickness force falls to a minimum at a bed gap of exactly two yarn diameters and rises on both sides of it, because a crossing's climb and an interlacing's own climb cancel there.

6 figures · Two-bed Which knitted fabrics lie flat, counted from the structure matrix. The curl balance of every named two-bed structure this site holds, with a tuck counted in full on the bed that took its yarn: the yarn a repeat puts on the front bed minus the yarn it puts on the back, over the total. A fabric lies flat exactly when it is zero, and the criterion has to put single jersey at one end and a one-by-one rib at the other or it is worth nothing — which it does, at 1.00 and 0.00. What it is for is the rest: a tubular fabric balances because it is two jerseys facing opposite ways, both cardigans balance because a tuck holds yarn on the bed that took it, and half-milano and a three-by-one rib come out front-heavy — which is what they are and what they do. 6 of the 13 structures curl.

Which knitted fabrics lie flat

Curl was explained here by counting face changes between courses, which works for stockinette and garter and reaches nothing else. The same question turns out to be a signed sum over a structure's own grid — and it answers for every fabric a two-bed machine can make, including the ones nobody has a rule for.

6 figures · Two-bed How much of a fabric's yarn crosses between the beds. The share of half periods that cross from one bed to the other, read off each structure's own traverse rather than quoted. It is the mechanical difference between these fabrics in this account: a half period that crosses climbs the whole bed gap and one that does not climbs a yarn diameter. Single jersey and a tubular fabric come out at zero — the tubular one because its two faces are made on separate courses and never meet — and a one-by-one rib comes out at one, with every sinker loop crossing. A two-by-two rib is at a half, which is the number a reader would guess and is here counted.

A tube and an interlock balance for different reasons

Two structures come out identically flat on a signed count and are as unalike as two knitted fabrics get. One is two jerseys that curl in opposite directions and are joined at the edges; the other is a fabric whose every course crosses. Telling them apart needs a different question asked of the same grid.

7 figures · Two-bed The force at an interlacing, which no longer lies in the fabric. A crossing of a relaxed jersey in section on the left, with the thickness expanded 3×, and on the right the contact force drawn at the angle the solve gives it — which is a true angle, unlike anything in the section beside it. The head of one course and the feet of the next lie one yarn diameter apart through the fabric, 0.167 mm, so the interlacing is not a point in a plane and the force at it is not in one either. It comes out at 38.30 mN a stitch, turned 11.75° out of the fabric: 37.50 mN along the wales, which is what friction has to hold, and 7.81 mN through the thickness, which is what holds the two faces apart. Divided by the area a stitch occupies the second is 15.1 kPa, or 113 mmHg — a pressure, and the quantity a compression measurement reports.

How thick a knit is

Two centre lines pass at a diameter and each has a radius on either side, so a plain jersey is two yarn diameters thick with nothing fitted. It does not depend on the gauge, it lands inside the band of this collection's woven cloths, and it is lower than any gauge will read.

6 figures · Knit Two courses of a knitted tube, and the number between them. The solved course of a 20 tex cotton jersey at a 3.5 mm loop, wrapped onto a tube 12 wales round, drawn with the course below it. Each is a closed curve, which is what a linking number needs. The Gauss integral over the pair returns 0.0000 — zero, to four places. In a knitted fabric the answer is 12: every needle loop of one course is drawn through the loop below it. The model puts the interlacing at a point where two centre lines pass one yarn diameter apart, and two curves that pass beside one another are not linked however close they come.

A jersey's course has no writhe

The mechanism everybody quotes for why a hard-twisted jersey leans is that the fabric relieves the yarn's twist by writhing. This collection's own solved course has a writhe of minus six parts in a million, and it is not small — it is exactly zero, by a symmetry, and the symmetry is a statement about what the model left out.

7 figures · Topology What links what, in the two ways of making cloth. The linking number between two adjacent courses, for a knitted tube of 12 wales, for the same tube as this collection's model draws it, and for a woven cloth's two thread systems. The fabric's is 12 — one for every needle loop drawn through the loop below. The model's is -0.0000, because it places the interlacing at a point where two centre lines pass a diameter apart and two curves passing beside one another are not linked. The woven cloth's is -0.0000 and always will be, at any crimp and for every weave. That last row is not a defect of any model: a woven cloth really is unlinked, and it is the reason it frays where a knitted fabric runs.

A point cannot link

A knitted fabric of n wales has a linking number of n between every pair of adjacent courses. This collection's model of the same fabric has zero, and it has zero because the interlacing was declared to be a point where two centre lines pass a diameter apart — which is a near miss, and a near miss is not a knot.

7 figures · Topology Two numbers that stay at zero however large the fabric gets. The linking number of two adjacent courses, and the writhe of one course per wale, for tubes of 6 to 20 wales. Both sit at zero and stay there: the largest departure anywhere on the plot is 1.5e+1, which is the sampling. A quantity that should grow with the fabric and does not is the cleanest kind of null result: the model has the geometry of knitting and none of its topology, and making the fabric bigger does not make the topology appear.

Five symptoms of one omission

Five things this collection recorded as unexplained, found in four different ladders over three years of work. They are the same defect seen from five directions, and the defect is one sentence written for good reasons with no visible cost at the time.

7 figures · Topology Two courses at the yarn's own width, and the place they overlap. The solved course of a 20 tex cotton jersey at a 3.5 mm loop, drawn in plan with the course below it, each strand at the yarn's own diameter of 0.167 mm. Where the two overlap, the fabric is occupying the same space twice. The interlacing is where the model placed them one diameter apart. The closest they come is 0.130 mm — 0.780 of a diameter — and it is not at the interlacing. A round yarn cannot occupy this arrangement; a yarn flattened to 78% of its round diameter can, and flattened is what a yarn in a fabric measurably is.

The fabric that does not fit

Every solve in this collection minimises an energy over a centre line, and a centre line has no thickness. Nobody had checked whether the fabric that comes out of it can be built. It cannot: two adjacent courses of the relaxed jersey approach to four fifths of a yarn diameter, so the yarn passes through itself, at rest, everywhere.

6 figures · Contact The section the fabric asks for, beside the one the model drew. A 20 tex cotton yarn in cross-section, at 900 times life size. The circle is what every solve in this collection has assumed: a diameter of 0.167 mm from the count and the packing factor. The ellipse has the same area and a minor axis of 78% of it, which is the closest the fabric's own adjacent courses come to one another — 0.130 mm. Nothing about that number was fitted to a fabric. It falls out of a solve that knew nothing about flattening, and it lands inside the range the trade reports for yarn in cloth, which this collection has carried as a free parameter ever since it first put a number on a sett.

The flattening nobody fitted

A yarn in cloth is not round, everybody knows it, and nothing has ever predicted how flat. This collection's own knitted geometry turns out to require a flattening of four fifths — from a solve that knew nothing about flattening, made no allowance for it, and would have been written the same way if the idea had never occurred to anybody.

7 figures · Contact The flattening a knitted fabric asks for, against its own tightness. Every point is a solved fabric — 18 of them, over five loop lengths, three relaxation states and three counts — and the vertical axis is the closest its adjacent courses come, in diameters. The values run from 0.707 to 0.839 and they fall on one curve against the tightness factor, which is the model's only dimensionless group. That is what makes this a structural requirement rather than an arithmetical accident of one example: a tighter fabric demands a flatter yarn, by an amount its own tightness decides, and nothing about the fibre or the count enters except through that group.

A flattening that follows the tightness factor

Eighteen solved fabrics — five loop lengths, three relaxation states, three counts — and the flattening each one's geometry demands falls on a single curve against one dimensionless group. Nothing about the fibre or the count survives except through that group, which is what turns an arithmetical result into a structural requirement.

6 figures · Contact Two courses at the yarn's own width, and the place they overlap. The solved course of a 20 tex cotton jersey at a 3.5 mm loop, drawn in plan with the course below it, each strand at the yarn's own diameter of 0.167 mm. Where the two overlap, the fabric is occupying the same space twice. The interlacing is where the model placed them one diameter apart. The closest they come is 0.130 mm — 0.780 of a diameter — and it is not at the interlacing. A round yarn cannot occupy this arrangement; a yarn flattened to 78% of its round diameter can, and flattened is what a yarn in a fabric measurably is.

A loop bends at twice its own radius

A rod of radius r cannot be bent to a centre-line radius below r without occupying its own space. A knitted loop's tightest bend is at 2.04 yarn radii — twice the hard limit, and falling as the fabric tightens. That is a ceiling on how tight a knit can be, from contact alone.

7 figures · Contact The extension ceiling, with the yarn given a thickness. As a jersey is pulled along its courses the wale spacing grows and the course spacing has to fall, because the yarn between two interlacings is a fixed length. The upper curve is how small the course spacing may be before the yarn runs out; the lower is how small it may be before two adjacent courses occupy the same space. The geometric ceiling is 322% and the contact one 299% — 7% lower. That is the result and it is a negative one: a measured jersey extends by about a hundred per cent, so contact between courses is not what puts the computed ceiling three times beyond a real one. The candidate this ladder was written to test is ruled out.

Contact is not why a jersey stops

The model says a jersey can be pulled to three hundred and twenty per cent along its courses. Real ones stop at about a hundred. The recorded diagnosis was that nothing stops adjacent courses passing through one another — and giving the yarn a thickness closes seven per cent of a gap of two thirds.

6 figures · Elastica The crest, and the loop that ought to be holding it open. One course of the solved fabric in plan, with the two half periods that meet at a crest marked. They approach to 0.003 mm — 0.018 of a yarn diameter — and run within that of one another for more than a millimetre of arc. The ring drawn between them is the needle loop of the next course, which is what holds them apart in a fabric and what this model does not have: the interlacing was declared a point, and a point holds nothing open. The same omission is what makes the course's writhe zero and its linking number zero, so three of this collection's findings are one defect seen three ways.

What holds a crest apart

Two half periods meet at every crest of every course and, in this collection's model, run within a fiftieth of a yarn diameter of one another for more than a millimetre. In a fabric what holds them apart is the loop of the next course drawn between them — which is the loop this model does not have.

6 figures · Contact