Weaves
Plain, twill and satin
Three rules, and everything else in weaving is a variation on them. What separates the three is not appearance but one trade — how often a thread changes face against how far it runs when it does not.
The float decides
How far a thread runs on the face before it goes under is one number, and it sits behind lustre, drape, snagging, abrasion, tear strength and how densely the cloth can be set. Almost nothing else in the subject has that reach.
There is no satin on six ends
Weavers have known it as a rule for centuries. It is a theorem with a one-line proof about common factors, and it rules out four ends as well.
Interlacings and firmness
Every time a thread changes face it has to bend, and a bend takes room. That one sentence decides how densely a cloth can be set, how firm it feels, and why the two run in opposite directions.
Twill direction, and how it is named
The two twills are mirror images, and every quantity the matrix can produce is identical for both. What separates them is the yarn, which has a handedness of its own — and the angle, which is forty-five degrees only in a square-set cloth.
Broken and herringbone twills
Reversing a twill is the cheapest way to turn a rule into a figure, and there are two ways to do it that look identical on paper. One of them leaves two adjacent ends doing exactly the same thing.
Backed and stitched constructions
A double cloth is two fabrics woven at once, and the check that verifies it says exactly two. Turn one intersection over and it says one — which means one mistake is enough to destroy the construction, and the enumeration says half of them would do it.
Why satin shines
Lustre is usually filed under fibre, and silk gets the credit. It is a property of the weave: a cylinder reflects a line rather than a point, so the highlight a cloth returns is exactly as long as its longest float.
Floats and abrasion
A satin is said to wear badly. It does not wear quickly — its flat face spreads the rubbing over more thread than a plain weave's crowns do. What it does is fail badly, and those are different quantities moving in opposite directions.
Does a loose weave tear better
The trade says a twill tears stronger than a plain weave of the same yarn, because fewer interlacings let the threads group. The geometry of that grouping has no weave in it at all — and where the geometry does speak, it predicts the opposite.
Designing to a float limit
Every jacquard designer works to a rule of the form nothing longer than four. It reads as a constraint on a drawing. It is really a statement about how much of the catalogue exists, and the catalogue shrinks as the repeat grows.
Which satins are worth weaving
Manuals give the moves a satin admits as a list, as though the survivors were interchangeable. They are not. Measure how far apart the interlacings sit and the traditional counter turns out to be the best move at the orders a weaver mostly uses — and to fail first at thirteen, where the square root names four and five scatters further.
How many shafts a draft needs
Every quantity counted so far is a property of the cloth. This one is a property of the loom — the number of distinct columns in the matrix — and it is very probably the strongest single predictor of which of the twenty-two thousand four-by-four drafts anybody ever wove.
How many twills a repeat admits
Sixty-four ways of writing a twill on eight ends, and twenty-one twills. The difference is two operations that leave the cloth unchanged, and a catalogue that does not quotient by them is counting notations rather than fabrics.
A honeycomb gets its cells in the wash
The obvious mechanism is take-up on the loom, and the arithmetic says it is wrong: every end of a diamond passes through the long floats and the tight ones alike. What is left is finishing, and a cell is a region that wanted to shrink less than the cloth around it.
A crepe cannot be structureless
A crepe weave is designed to have no line in it anywhere. The correlations of a draft with itself sum to a number fixed by the repeat alone, so structure can be spread and never removed — and on eight ends the floor turns out to be half the repeat, set by a fact about binary words with nothing textile in it.
A hole with nothing crossing
A real leno holds its holes open by crossing one thread over another, which is a topological arrangement and cannot come undone. A mock leno makes the same holes by grouping threads that nothing separates, and everything about it is friction.
A cord is a stripe with no colour in it
Warp rib, weft rib and hopsack are plain weave with its threads doubled, in the warp, the weft, or both. Six of the nine measures this site takes off a matrix cannot tell a 2/2 hopsack from a 2/2 twill, and the three that can are not the ones a weaver quotes.
The three basic weaves do not generate the rest
Every weaving manual opens with the same sentence: there are three basic weaves, and everything else is derived from them. The complete catalogue of the smallest interesting repeat is in hand, so the claim can be checked instead of repeated. Starting from plain weave, every twill and every satin, and applying every derivation the manuals name, reaches nine of the 426 cloths that exist there.
What combining two weaves reaches
The account before it found that the manuals' own operations on their own basic weaves reach nine of the 426 four-by-four cloths, and recorded one exclusion honestly: combination — striping, checking and figuring — was left out, because a combination of two four-end weaves is eight ends wide and so is not a four-by-four cloth at all. Admitting it triples the reach and leaves ninety-three per cent of the catalogue outside.
A float presses on nothing
The rung below expected the float correction to change how a satin's hold compares with a plain weave's, by something like the ratio of their interlacing rates. It does not change the comparison at all — the interlacing rate leaves the answer outside the logarithm and divides straight out of any ratio. What it changes is the absolute answer, by a factor of four, for every weave alike.
The six-end satin that does exist
There is no six-end satin, and this collection proved it in its founding essays. The proof is about satins with a move number. Drop that word — keep one mark per end and no two marks touching — and six ends has exactly one satin, unique up to where the repeat is started, and four ends still has none at all.
A seersucker is made at the loom
Every other relief weave in this collection gets its shape after the loom, from a difference of crimp between two regions of a few per cent. A seersucker's surplus is thirty per cent and is put in as the cloth is woven — an order of magnitude more, which the square root turns into a factor of four in depth and no more than that.
How sharply a weave lets a cloth fold
A fold's length difference is paid for out of crimp, and crimp is not spread evenly along a thread — it is made at the interlacings and nowhere else. So what a fold has to spend is not the weave's average crimp but whatever is inside the few picks the fold crosses, and in an eight-end satin half the warp ends have nothing there at all.
Only a plain weave has one size of hole
A weave's holes come in kinds, and the kinds are read off the matrix. Asking which weaves have only one kind looks like a question with an obvious answer and a one-line proof. Every draft at four by four was built and asked instead, and the count came back fourteen — of which twelve turn out to be telling the truth about the sett rather than about the weave.
A satin's hole is a slot
Two cloths at the same cover have the same open area, exactly, and do not pass the same air. A float lays parallel threads side by side and the hole beside them is long rather than square, and drawing a hole out at constant area cuts what it passes to two fifths — because the hydraulic diameter falls and the shape factor climbs, and both of them move the same way.
What a missing end does to the weave
Every four-by-four draft there is, with each of its four ends taken away in turn: ninety-one thousand cloths, and not one of them falls into layers. What happens instead is worse, and the criterion has never had to report it before.
A mispick is one row in the wrong place
Every four-by-four draft, with each of its picks replaced by every shed the loom could have made instead: a million and a third substitutions. Two thirds leave a cloth that still hangs together, a third leave a thread held by nothing, and the same wrong shed is harmless in one draft and fatal in another.
Which weave hides a fault
The trade says a busy weave hides a mistake. Every four-by-four draft there is was laid out as cloth and given every wrong lift it could have, and ninety-nine in a hundred hand that single mistake a float of seven — because a reversal does not lengthen a float, it joins two.
The other crepe is in the yarn
A crepe weave puts the texture in the matrix. A crepe yarn puts it nowhere the matrix can see: the cloth is a plain weave, and the surface comes from a thread twisted so hard that it shortens by a seventh and spends the rest of its life trying to untwist.
A float reflects into a line
A cylinder cannot return a beam to a point. Its normals sweep the whole half-turn across it and nothing at all along it, so a straight thread throws light into a fan — seen as a highlight lying along the thread, exactly as long as the length of thread that is straight. The lobe of a satin is twice as narrow along the thread as across it; the lobe of a plain weave is exactly round.
Lustre is a length times a width
The specular area of a cloth factors exactly: a length of crown line, which the draft supplies, times a width of section within the tolerance, which the yarn and the finish supply. Neither factor knows anything about the other, and over the four-by-four catalogue the first alone spans a factor of sixty.
A calender buys the width
Press a cloth and its lustre multiplies by twenty-four. None of that comes from the length of its crowns, which moves by six per cent; all of it comes from their width, because a flattened section has a plane on top of it and a plane has one normal rather than a fan of them. The arithmetic refuses to put any of the gain in the other factor.
Turn the cloth and the shine changes hands
A warp crown's normals all lie in the plane across the warp and have no component along it, so a warp float can only mirror light that arrives from across the warp. Turn the cloth a quarter turn and the weft takes over. That is the whole of shot silk — a geometric effect with no dye that changes and no interference in it.
A crepe is flat in its draft and not in its surface
A crepe weave is chosen by pushing the draft's correlations as flat as they will go. That criterion turns out to tie: on the base this collection uses, 4,416 of the 5,040 rearrangements reach the floor. Sixteen of them additionally spread their crown line perfectly evenly — and the crepe actually drawn is not one of the sixteen.
A hair layer veils a highlight
An eight-end satin's shine swings by a large factor as the cloth is turned, because a straight thread's normals lie in the plane across it. Put fibre ends on it and the swing disappears — not because the hairs block the light, which changes no contrast at all, but because they return light of their own that has no direction in it.
A woven cloth is not linked at all
Every thread in every woven cloth passes over its neighbours and comes back. None of them passes through. So the linking number of any two threads in any weave is zero, at any crimp, permanently — and almost everything a cloth does that a knitted fabric does not follows from that one number being nought.
A woven cloth asked the same question
A knitted fabric's two adjacent courses occupy the same space by a fifth of a diameter. A woven cloth's two systems overlap by nothing at all in an open cloth and by four and a half per cent in a dense one — and the difference is that they cross rather than run alongside.
A group is one thread for cover and two for bending
The rung below leaves a limitation standing: two ends with nothing between them lie touching, and whether they behave as one thread of twice the diameter was said to depend on twist, hairiness and finish. Three of the four measures have exact answers with no friction in them and no two agree. A pair covers exactly what a double-diameter thread covers, with half its yarn, and bends at between an eighth and five eighths of its rigidity — and at equal yarn it covers forty per cent more and bends half as stiffly.
A cord's height has a ceiling and its width has none
A warp rib's cord is a wave, and its two dimensions come from two different places. The height is the weft's own crimp amplitude, and Peirce's closure condition caps it at the two yarn diameters together — 500 µm for a quarter-millimetre yarn, of which a 2/2 rib reaches 304 and a 6/6 rib 391. The pitch is the doubling times the pick spacing and has no cap at all. So a bolder rib is taller and wider, and wider faster: the aspect falls from 0.41 to 0.22.
The four named weaves are corners of a family
Plain, warp rib, weft rib and hopsack are one construction with two knobs, and the trade turns both together or neither. Group the ends by two and the picks by three and the result is an ordinary cloth with a name, no literature and a fundamental domain of twelve intersections on two shafts — and the family's three quantities all have closed forms: two shafts everywhere, a unit of exactly 2ab, and a longest float of the larger grouping.
What nothing separates comes out together
The doubled family's interlacing rate has a closed form — half the sum of the two groupings' reciprocals — so a seam's grip on its own threads is the exponential of a harmonic mean, and it saturates in each grouping separately. At a ten-millimetre allowance a 2/2 hopsack holds a thread at seventy-four times the applied tension and a 1/4 warp rib at two hundred and eighteen, on cloths whose firmness differs by an eighth.
Most satins still have a diagonal
A satin is chosen so that no diagonal forms, and its move is ranked by how far apart its interlacings sit. But the interlacings of a regular satin lie on a lattice, every lattice has a shortest step, and the marks line up along it. Only when two shortest steps tie is there no row to follow — and between five and forty ends the best move manages that at twelve of the thirty-five orders.
A cloth slips at its least-interlaced thread
A weave's firmness is quoted as one number, the interlacings per crossing averaged over the whole repeat. A cloth does not fail on average. A thread pulled through a seam or out of a cut edge is held by its own crossings, the grip is exponential in them, and the thread with fewest goes first. In every four-by-four draft but plain weave some thread interlaces twice a repeat — the fewest possible — whatever the average says, and a satin stripe on a plain ground averages 0.87 while its satin ends grip at a seventh of the average thread.
A selvedge holds only where its edge end changes face
A shuttle weft goes out on one pick and back on the next, and between them it turns round the end at the edge. The turn is caught only if that end is on the other face on the second pick; otherwise the loop has nothing to wrap and slides off. Plain weave catches every turn at every width. A 2/2 twill catches them at half its widths, and only if the first pick is thrown from the right side. A 3/1 twill, a hopsack and every satin catch them nowhere, and of the 22,874 four-by-four drafts, 9,636 cannot hold a selvedge at any width at all.
No cloth derives into more than three others
Every weaving manual opens by saying the three basic weaves generate the rest. This collection counted the reach and found nine of 426, and left the nine as a count. It is not a count: every derivation the manuals name is a relabelling of the grid or a complementation of it, both invertible, so they generate a group — and that group cuts the 426 cloths into 157 closed pieces of which the largest holds four. The claim is not merely wrong about how much derivation reaches; derivation cannot reach more than four cloths from anywhere, by any sequence of operations, however long.
A float limit leaves one row-free satin
A satin is chosen so that no diagonal forms, and an earlier essay found that most of them fail: the interlacings lie on a lattice, every lattice has a shortest step, and the marks line up along it unless two steps tie — which happens at twelve of the thirty-five orders from five to forty. The other constraint was named and not applied. An n-end satin floats over n − 1, so a yarn that will not carry a float longer than eight admits four orders in all, and exactly one of them is row-free: the five-end satin, which is the one everybody already weaves.
An irregular satin scatters where a regular one lines up
A regular satin's marks lie on a lattice, so its closest pairs all run along one vector and make a row. An irregular satin has no lattice at all, so its closest pairs may point several ways at once — and at seven and nine ends, where every regular satin at the best spread has a row, an irregular one reaches the same spread with its closest pairs scattered over four directions and no more than a third in any one. At eight and eleven ends there is no such satin: the best spread is reached by regular satins alone, and irregularity has nothing to offer.
A satin's row belongs to its sett
Point paper draws an end and a pick as equal squares, and every result about which satins have a row was taken there. A cloth is not square: it is set at so many ends and so many picks a centimetre, and in cloth the ties that made twelve satin orders row-free are ties between steps of different shape, which break at the first per cent of unequal sett. The reverse happens too. An eight-end satin, rowed on paper, has no row at exactly 1.291 ends per pick; an eleven-end at 1.265 and 1.528. And the only scatter that survives a range of setts is an irregular satin whose closest steps are mirror images — which nine ends has from the first per cent and ten only by 1.3.
A cloth's derivation class is its census of small patches
The manuals' derivations cut the 426 four-by-four cloths into 157 orbits, and an orbit is found by searching a group of 256 operations. The question left was whether a short list of numbers read off a draft could do the same job. The familiar ones cannot. Marks, interlacings, layers, plane group, float lengths, crossings per thread and distinct ends and picks are all invariant, and all seven together tell 120 of the orbits apart. A census of the two-by-two patches a draft contains tells 127 apart. A census of its three-by-three patches tells all 157 apart — a complete invariant of derivation, computed by counting windows rather than by searching operations.
No cloth shines under a sky
Every specular figure on this account is drawn at a tolerance of two degrees, which is a stand-in for how wide the source is. Sweeping it says something the account has not: the contrast between a floated weave and a plain one is inversely proportional to the source's angular size, exactly, because a float keeps a crown line as the source narrows and a plain weave has only turns. A satin outshines a plain weave by 177 under the sun's disc, by 22 under a small lamp, and by exactly nothing at sixty degrees.
A room lights a satin at the harmonic mean of its lamps
A satin outshines a plain weave by a factor inversely proportional to the width of the light, which is a clean law for one source and says nothing about a room. A room has a lamp and a window at once. Sum each source's highlight and the average falls out by itself: the room behaves as a single source whose width is the harmonic mean of its sources' widths, weighted by the power each supplies. The harmonic mean is ruled by the narrowest source, so a small lamp carrying a tenth of the light more than doubles the contrast a large window gives.
A lamp off the mirror lights a satin only across its floats
Every source in the account of a room was a source the viewer sees mirrored in the cloth. A lamp off to one side lights the cloth too, and which facets it reaches depends on which way it is off. Displaced across a satin's floats it is caught by the float's own curve and adds contrast like any lamp on the mirror; displaced along them by more than twice its own width it reaches only the turns, and the satin comes out a quarter as bright as plain weave.
A satin mirrors the top of the sky
A uniform source sixty degrees wide leaves every weave reflecting the same share of its face, and that was read as saying no cloth shines under a sky. A real sky is not uniform. An overcast one is three times as bright overhead as at the horizon, and it stands over a ground darker than itself. Every facet of a cloth mirrors one direction, and a satin's facets mirror the top of the dome while a plain weave's mirror the horizon and the ground — so seen from above, under cloud, an eight-end satin still sends back a third more sky.
A weave holds its selvedge with two of its own columns, or not at all
A selvedge holds where its edge end changes face at every turn of the weft there, and the turns at one edge fall on alternate pick boundaries. So an end can hold the right edge only if its column changes face at every odd boundary, and the left edge only at every even one. Whether a weave can hold a selvedge is then whether its set of columns contains one of each kind, and nothing about its width matters. Two ends re-entered on the right shafts make 13,238 of the 22,874 four-by-four drafts hold at any width, where 3,262 did. The other 9,636 need a shaft of their own. A weave with an odd number of picks has no column of either kind, and never can.
A reed can dent a sateen out of its row and not a satin
A reed pulls the ends in each dent closer together than the average spacing, so a satin's marks stop lying on a lattice, and a step that fits inside one dent shortens. For the eight-end satin, four or five ends to a dent scatter its row once the ends in a dent sit 22.5 per cent closer than average. Five shares no factor with eight, so that denting leaves no reed mark. But a warp-faced satin's ends are set too close to close up that far, and what replaces the row is the reed's own stripe. Two ends to a dent never scatter any satin's row, and they give the one row-free satin the trade weaves a row.
The window that names a cloth is half its repeat
At four by four a census of three-by-three windows tells every derivation family from every other, and the question it left was whether three stays enough as the repeat grows. Walked whole over eleven repeat shapes, three is still enough at five ends — all 45,077 families of the five-by-five cloths apart — and fails as soon as the repeat reaches six. On every shape a window no wider than half the repeat confuses some cloths, and a window wider than half names them all, but for one pair of seven-end cloths that differ in a single end.
A tucked-in edge asks every weave the odd repeat's question
A shuttle weft turns at one edge per pick, alternately, and that alternation is what let a 2/2 twill hold both selvedges with two ends re-entered on its own shafts. A rapier or air-jet loom cuts every pick at both edges and tucks both tails into the next shed, so every boundary between picks is a turn at both edges — the question an odd repeat always asked. Only a plain column answers it. Of the 22,874 four-by-four drafts, 10,382 can still hold their edges on their own shafts, against 13,238 under a shuttle; the 2/2 twill is among the 2,856 lost. And the tucked zone carries two picks in every shed, which lies flat only below between a half and two thirds of a weave's maximum pick density.
A tucked edge stands proud because its warp goes straight
A tucked zone holds two picks in every shed, and the obvious account is that the pairs run out of room and bulge. The loom says otherwise: the warp is let off as one sheet and the cloth taken up at one speed, so the zone's ends have only the body's length to spend. They rise less. The weft takes up the height, so the edge is proud well before the pairs stop fitting, and they stand up well after the count says they must.