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Every essay — page 20

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Weaves

Plain, twill and satin, and what actually separates them — float length, interlacing count, and a satin that cannot exist on six ends.

Every thread's interlacings in an eight-end satin stripe on a plain ground. An eight-end satin stripe on a plain ground on point paper, with a bar under every end and beside every pick for the share of its crossings at which it changes face. The warp's fewest is 0.25 a crossing against an average of 0.88, and the weft's 0.83 against 0.86; the draft's single firmness number is 0.87. What the bars cannot show is the friction at each crossing, which turns a count into a grip.

A cloth slips at its least-interlaced thread

A weave's firmness is quoted as one number, the interlacings per crossing averaged over the whole repeat. A cloth does not fail on average. A thread pulled through a seam or out of a cut edge is held by its own crossings, the grip is exponential in them, and the thread with fewest goes first. In every four-by-four draft but plain weave some thread interlaces twice a repeat — the fewest possible — whatever the average says, and a satin stripe on a plain ground averages 0.87 while its satin ends grip at a seventh of the average thread.

6 figures · Firmness
The selvedge turns of a 2/2 twill, 4 ends wide, from the left. A strip of 2/2 twill 4 ends wide over 8 picks, the first thrown from the left, with the weft's turn between every pair of picks drawn at the edge it reaches. 0 of the 8 turns are caught, where the edge end is on the other face on the second pick, and 8 slip. Across all its edge placements the weave catches every turn at 8 of 16. What the drawing cannot show is how far a slipped loop travels, which the beat-up and the weft tension decide.

A selvedge holds only where its edge end changes face

A shuttle weft goes out on one pick and back on the next, and between them it turns round the end at the edge. The turn is caught only if that end is on the other face on the second pick; otherwise the loop has nothing to wrap and slides off. Plain weave catches every turn at every width. A 2/2 twill catches them at half its widths, and only if the first pick is thrown from the right side. A 3/1 twill, a hopsack and every satin catch them nowhere, and of the 22,874 four-by-four drafts, 9,636 cannot hold a selvedge at any width at all.

6 figures · Firmness
How many cloths any one cloth derives into. The 426 four-by-four cloths sorted into the orbits the manuals' derivations cut them into. 12 orbits hold 1 cloth; 83 orbits hold 2 cloths; 62 orbits hold 4 cloths. The largest orbit in the whole catalogue holds 4, so no cloth derives into more than 3 others by any sequence of the named operations, however long. The derivations generate a group of 256 elements and it cuts the catalogue into 157 pieces. What the bars cannot show is which cloths are in which orbit, which is the next figure.

No cloth derives into more than three others

Every weaving manual opens by saying the three basic weaves generate the rest. This collection counted the reach and found nine of 426, and left the nine as a count. It is not a count: every derivation the manuals name is a relabelling of the grid or a complementation of it, both invertible, so they generate a group — and that group cuts the 426 cloths into 157 closed pieces of which the largest holds four. The claim is not merely wrong about how much derivation reaches; derivation cannot reach more than four cloths from anywhere, by any sequence of operations, however long.

5 figures · Derivation
Which satin orders are row-free, from 5 ends to 40. Every satin order from 5 to 40, marked where the best move's lattice has two shortest steps of equal length rather than one — which is the condition under which the interlacings do not line up into a row. The row-free orders are 5, 10, 13, 15, 17, 24, 25, 26, 29, 34, 35, 37: twelve of the 35 orders that admit a regular satin at all. An n-end satin floats over n − 1, so a float limit is a ceiling on the order, and the ceilings for limits of 8, 12, 16 are drawn. What the strip cannot show is the spread, by which the orders are ranked and which decides which move is best within each.

A float limit leaves one row-free satin

A satin is chosen so that no diagonal forms, and an earlier essay found that most of them fail: the interlacings lie on a lattice, every lattice has a shortest step, and the marks line up along it unless two steps tie — which happens at twelve of the thirty-five orders from five to forty. The other constraint was named and not applied. An n-end satin floats over n − 1, so a yarn that will not carry a float longer than eight admits four orders in all, and exactly one of them is row-free: the five-end satin, which is the one everybody already weaves.

5 figures · Satin
What an irregular satin buys, order by order. For each order, the best regular satin's and the best irregular satin's scatter at the order's own best spread — the largest share of the closest pairs that point in one direction, where one is a line and less is a scatter. 5 ends: regular 0.50, irregular none at the best spread; 6 ends: regular none exists, irregular 0.25; 7 ends: regular 1.00, irregular 0.33; 8 ends: regular 1.00, irregular none at the best spread; 9 ends: regular 1.00, irregular 0.25; 10 ends: regular 0.50, irregular none at the best spread; 11 ends: regular 1.00, irregular none at the best spread. Irregularity buys something at 6, 7, 9 and nothing at the rest, and where it buys it scatters over four directions with no more than a third in any one. What the bars cannot show is whether a reader sees the difference, which is a question about a visual system.

An irregular satin scatters where a regular one lines up

A regular satin's marks lie on a lattice, so its closest pairs all run along one vector and make a row. An irregular satin has no lattice at all, so its closest pairs may point several ways at once — and at seven and nine ends, where every regular satin at the best spread has a row, an irregular one reaches the same spread with its closest pairs scattered over four directions and no more than a third in any one. At eight and eleven ends there is no such satin: the best spread is reached by regular satins alone, and irregularity has nothing to offer.

5 figures · Satin
8/3 at 1.00 and 8/3 at 1.29, drawn in cloth. Satin marks drawn over two repeats at the spacings of a cloth, with the pick direction stretched by the sett ratio — ends per centimetre over picks per centimetre — and every closest pair of marks joined. 8-end satin, move 3 at a sett ratio of 1.000: closest pairs point one way: a row; 8-end satin, move 3 at a sett ratio of 1.291: closest pairs point 2 ways: no row. What the drawing cannot show is the float each mark interrupts, which is what a reader of the cloth actually sees.

A satin's row belongs to its sett

Point paper draws an end and a pick as equal squares, and every result about which satins have a row was taken there. A cloth is not square: it is set at so many ends and so many picks a centimetre, and in cloth the ties that made twelve satin orders row-free are ties between steps of different shape, which break at the first per cent of unequal sett. The reverse happens too. An eight-end satin, rowed on paper, has no row at exactly 1.291 ends per pick; an eleven-end at 1.265 and 1.528. And the only scatter that survives a range of setts is an irregular satin whose closest steps are mirror images — which nine ends has from the first per cent and ten only by 1.3.

6 figures · Satin
How many derivation orbits each measure separates. For the 426 four-by-four cloths in 157 derivation orbits, the number of classes each invariant measure cuts the orbits into: marks, up to exchanging face and back, 5; interlacings, 8; layers, 2; plane group, 12; floats of both faces, both systems, 60; changes of face per end and per pick, 12; distinct ends and distinct picks, 4; all seven familiar measures, 120; census of two-by-two patches, 127; all seven, and the two-by-two patches, 153; census of three-by-three patches, 157. Only the census of three-by-three patches reaches 157. What the bars cannot show is which orbits a measure confuses, which the pair figure draws for the seven measures together.

A cloth's derivation class is its census of small patches

The manuals' derivations cut the 426 four-by-four cloths into 157 orbits, and an orbit is found by searching a group of 256 operations. The question left was whether a short list of numbers read off a draft could do the same job. The familiar ones cannot. Marks, interlacings, layers, plane group, float lengths, crossings per thread and distinct ends and picks are all invariant, and all seven together tell 120 of the orbits apart. A census of the two-by-two patches a draft contains tells 127 apart. A census of its three-by-three patches tells all 157 apart — a complete invariant of derivation, computed by counting windows rather than by searching operations.

5 figures · Derivation
Specular area against the size of the source. The share of a sheeting's face that reflects, for plain, 2/2 twill, 5-end satin, 8-end satin, against the angular half-width of whatever is lighting it. Plain weave's line has twice the slope of the others, because a specular area is a length times a width and both are proportional to the angle for a weave with no float — while a float contributes a crown line that does not shrink with the source at all.

No cloth shines under a sky

Every specular figure on this account is drawn at a tolerance of two degrees, which is a stand-in for how wide the source is. Sweeping it says something the account has not: the contrast between a floated weave and a plain one is inversely proportional to the source's angular size, exactly, because a float keeps a crown line as the source narrows and a plain weave has only turns. A satin outshines a plain weave by 177 under the sun's disc, by 22 under a small lamp, and by exactly nothing at sixty degrees.

6 figures · Shine
A lamp in front of a window: the contrast against the lamp's share of the light. The contrast an eight-end satin shows over a plain weave when a 1° lamp and a 16° window both lie in the direction the cloth reflects to the viewer, against the lamp's share of the light: 0.0% gives 3.01, 0.5% gives 3.22, 1.0% gives 3.43, 2.0% gives 3.85, 5.0% gives 5.11, 10.0% gives 7.21, 20.0% gives 11.39, 30.0% gives 15.57, 50.0% gives 23.88, 70.0% gives 32.16, 100.0% gives 44.48. The points lie on a straight line between the window alone and the lamp alone, to within 0.8 per cent: the room's contrast is its sources' contrasts averaged by power. The dashed curve is a single source as wide as the power-weighted average width, which gives only 3.30 at a tenth of the light where the room gives 7.21.

A room lights a satin at the harmonic mean of its lamps

A satin outshines a plain weave by a factor inversely proportional to the width of the light, which is a clean law for one source and says nothing about a room. A room has a lamp and a window at once. Sum each source's highlight and the average falls out by itself: the room behaves as a single source whose width is the harmonic mean of its sources' widths, weighted by the power each supplies. The harmonic mean is ruled by the narrowest source, so a small lamp carrying a tenth of the light more than doubles the contrast a large window gives.

5 figures · Shine
A satin's contrast as the lamp moves off the mirror. The specular area of an eight-end satin over a plain weave, both as a sheeting, for a source 2° wide moved away from the direction the viewer sees mirrored in the cloth. Moved across the satin's floats, the contrast is 22.4 on the mirror and 21.7 forty degrees off. Moved along them it is 22.4 on the mirror and 0.25 once the source is more than twice its own width away: the satin is darker than plain. A calendered satin falls to 1.83 across its floats as well. What the plot cannot show is shadowing, which a lamp far enough off the mirror brings in.

A lamp off the mirror lights a satin only across its floats

Every source in the account of a room was a source the viewer sees mirrored in the cloth. A lamp off to one side lights the cloth too, and which facets it reaches depends on which way it is off. Displaced across a satin's floats it is caught by the float's own curve and adds contrast like any lamp on the mirror; displaced along them by more than twice its own width it reaches only the turns, and the satin comes out a quarter as bright as plain weave.

6 figures · Shine
Floated weaves against plain under an overcast sky. The sky's radiance each weave's facets mirror into the eye, over the plain weave's, as the viewer's elevation above a sheeting falls from overhead to thirty degrees, under an overcast sky with a ground of albedo 0.2. 2/2 twill: 1.25 overhead and 0.99 at 30°; 5-end satin: 1.30 overhead and 1.01 at 30°; 8-end satin: 1.37 overhead and 1.01 at 30°. What the plot cannot show is the diffuse reflection, the same for every weave of one fibre, which a real cloth's sheen sits on top of.

A satin mirrors the top of the sky

A uniform source sixty degrees wide leaves every weave reflecting the same share of its face, and that was read as saying no cloth shines under a sky. A real sky is not uniform. An overcast one is three times as bright overhead as at the horizon, and it stands over a ground darker than itself. Every facet of a cloth mirrors one direction, and a satin's facets mirror the top of the dome while a plain weave's mirror the horizon and the ground — so seen from above, under cloud, an eight-end satin still sends back a third more sky.

6 figures · Shine
The selvedge turns of a 2/2 basket, 8 ends wide, from the left. A strip of 2/2 basket 8 ends wide over 8 picks, the first thrown from the left, with the weft's turn between every pair of picks drawn at the edge it reaches. 4 of the 8 turns are caught, where the edge end is on the other face on the second pick, and 4 slip. Across all its edge placements the weave catches every turn at 0 of 16. What the drawing cannot show is how far a slipped loop travels, which the beat-up and the weft tension decide.

A weave holds its selvedge with two of its own columns, or not at all

A selvedge holds where its edge end changes face at every turn of the weft there, and the turns at one edge fall on alternate pick boundaries. So an end can hold the right edge only if its column changes face at every odd boundary, and the left edge only at every even one. Whether a weave can hold a selvedge is then whether its set of columns contains one of each kind, and nothing about its width matters. Two ends re-entered on the right shafts make 13,238 of the 22,874 four-by-four drafts hold at any width, where 3,262 did. The other 9,636 need a shaft of their own. A weave with an odd number of picks has no column of either kind, and never can.

6 figures · Firmness
8-end satin at 1 a dent and 8-end satin at 5 a dent, marks and nearest neighbours. Regular satin marks drawn at the positions a reed leaves the ends in, over 16 picks and a whole period of reed and satin together, with each mark joined to its nearest neighbour. Inside a dent the ends sit closer than the average spacing by the stated share, and the gap at the wire takes up the rest. 8-end satin, no reed grouping, every end evenly spaced: links point one way: the row; 8-end satin, 5 ends a dent, ends in a dent 30.0% closer: links point 2 ways: no row. Links along the undented row's own step are drawn in one colour and links in any other direction in another. What the drawing cannot show is how much of a reed's grouping a finished cloth keeps, which is the input every one of these depends on.

A reed can dent a sateen out of its row and not a satin

A reed pulls the ends in each dent closer together than the average spacing, so a satin's marks stop lying on a lattice, and a step that fits inside one dent shortens. For the eight-end satin, four or five ends to a dent scatter its row once the ends in a dent sit 22.5 per cent closer than average. Five shares no factor with eight, so that denting leaves no reed mark. But a warp-faced satin's ends are set too close to close up that far, and what replaces the row is the reed's own stripe. Two ends to a dent never scatter any satin's row, and they give the one row-free satin the trade weaves a row.

6 figures · Satin
Which window sizes name every derivation orbit, on every repeat small enough to walk. Every draft of eleven repeat shapes from three picks by three ends to five by five, every thread interlacing, cut into the orbits the derivations that keep a shape can reach — slides, reversals, the counterchange and, on a square repeat, the quarter turn — and tested with censuses of two-, three- and four-thread-square windows. 3 × 3: 3 orbits; window 2 names all, window 3 names all. 3 × 4: 19 orbits; window 2 confuses 2, window 3 names all. 3 × 5: 66 orbits; window 2 confuses 43, window 3 names all. 3 × 6: 365 orbits; window 2 confuses 328, window 3 confuses 12. 3 × 7: 1,680 orbits; window 2 confuses 1,649, window 3 confuses 211. 3 × 8: 8,988 orbits; window 2 confuses 8,949, window 3 confuses 2,324. 4 × 4: 157 orbits; window 2 confuses 49, window 3 names all, window 4 names all. 4 × 5: 2,875 orbits; window 2 confuses 2,153, window 3 names all, window 4 names all. 4 × 6: 36,380 orbits; window 2 confuses 34,439, window 3 confuses 204, window 4 names all. 4 × 7: 447,756 orbits; window 2 confuses 444,174, window 3 confuses 6,503, window 4 confuses 2. 5 × 5: 45,077 orbits; window 2 confuses 42,480, window 3 names all, window 4 names all. On every shape a window no wider than half the ends confuses some orbits, and a window wider than half names all of them but for one pair at four picks by seven ends. What the grid cannot show is a shape too large to walk, six by six among them.

The window that names a cloth is half its repeat

At four by four a census of three-by-three windows tells every derivation family from every other, and the question it left was whether three stays enough as the repeat grows. Walked whole over eleven repeat shapes, three is still enough at five ends — all 45,077 families of the five-by-five cloths apart — and fails as soon as the repeat reaches six. On every shape a window no wider than half the repeat confuses some cloths, and a window wider than half names them all, but for one pair of seven-end cloths that differ in a single end.

6 figures · Derivation
The tucked-in edges of a 2/2 twill, 8 ends wide. A strip of 2/2 twill 8 ends wide over 8 picks, woven with tucked-in edges: every pick is cut at both edges and each tail is laid back into the next shed, so between every pair of picks there is a turn at both edges. 8 of the 16 tucked turns are caught, where the edge end is on the other face in the next shed, and 8 are not. Across all its edge placements the weave catches every tucked turn at 0 of 16. What the drawing cannot show is the tail itself, which lies alongside the next pick for the tuck's length and doubles the weft there.

A tucked-in edge asks every weave the odd repeat's question

A shuttle weft turns at one edge per pick, alternately, and that alternation is what let a 2/2 twill hold both selvedges with two ends re-entered on its own shafts. A rapier or air-jet loom cuts every pick at both edges and tucks both tails into the next shed, so every boundary between picks is a turn at both edges — the question an odd repeat always asked. Only a plain column answers it. Of the 22,874 four-by-four drafts, 10,382 can still hold their edges on their own shafts, against 13,238 under a shuttle; the 2/2 twill is among the 2,856 lost. And the tucked zone carries two picks in every shed, which lies flat only below between a half and two thirds of a weave's maximum pick density.

6 figures · Firmness
One warp feed, in the body and in a tucked zone of plain weave. A section along one warp end of 20 tex cotton, in plain weave woven at 70 per cent of its maximum pick density, in the body of the cloth and in the tucked zone with two picks to a shed. Both ends are fed the same length per pick, so the zone's end rises only 0.124 mm against the body's 0.161 mm, and the weft takes up the difference. The cloth is 0.341 mm thick in the body and 0.377 mm in the zone, 11 per cent thicker. The climb between crossings is drawn smooth rather than as the model's arcs and tangent.

A tucked edge stands proud because its warp goes straight

A tucked zone holds two picks in every shed, and the obvious account is that the pairs run out of room and bulge. The loom says otherwise: the warp is let off as one sheet and the cloth taken up at one speed, so the zone's ends have only the body's length to spend. They rise less. The weft takes up the height, so the edge is proud well before the pairs stop fitting, and they stand up well after the count says they must.

8 figures · Firmness

Compound and figured cloths

Double cloth, pile, leno, and the loom that decides what can exist. Where a fabric stops being one binary matrix — a third thread system, a warp order that changes between picks — and where the integrity criterion runs out and friction takes over.

A 2/2 threading, run out to three widths. The same four shafts threaded for repeats of increasing width. The threading line runs up and back down; the harness never grows, and the number of ends it carries is bounded by the loom's width rather than by its shafts.

The harness does not grow

Nearly every account of a loom says the shaft count limits the repeat. It limits the repeat of a straight draw, and of nothing else — a reversed twill on ninety-six ends weaves on the same four shafts as the twill it was made from, and the ratio grows without bound.

7 figures · Shafts
The draft for herringbone, as a loom holds it. The herringbone written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

What a dobby stores

A pattern chain does not store picks. It stores lifts — the distinct sets of shafts a draft ever raises — and for most drafts worth weaving that number is very much smaller than the number of picks, which is the second half of the reason a wide repeat is affordable.

7 figures · Shafts
The draft for 8-end satin, as a loom holds it. The 8-end satin written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

A jacquard is every end its own shaft

The machine is usually described as the one that weaves anything. What it actually does is abolish one of the loom's two budgets and make the other proportional to the width of the repeat — which turns a constraint on the design's kind into a constraint on its size, and those are very different things to be short of.

6 figures · Jacquard
Figure and ground on 8 ends. A damask is a satin and its own complement. The figure is warp-face and the ground is weft-face, they carry the same longest float and need the same shafts on the same threading, and the whole of the pattern is carried by which system is on top.

A damask is its own complement

The pattern is carried by direction alone. Figure and ground are the same satin, one warp-face and one weft-face, with the same longest float, the same shaft count and the same threading — so the cloth's most famous effect costs it no structural difference whatever between the two areas.

6 figures · Jacquard
A V-fastened tuft. A cut pile bound into its ground by V fastening, drawn in section. The pile end passes beneath 3 of the 6 ground picks and wraps 1 half-turn around them in all. The integrity criterion says the tuft is attached; how hard it is held is a different question with a different model behind it.

Pile is a third thread system

Velvet, corduroy, plush and carpet all carry threads that are not woven into the ground in the ordinary sense. Two of the three systems make a perfectly good matrix and the third is not in it — so the encoding this whole site rests on has nothing to say about the part of the fabric a hand actually touches.

7 figures · Pile
What a tuft's wrap is worth at μ = 0.3. The two classical ways of binding a cut pile into its ground, with the holding force each provides as a multiple of the tension applied to the free end. The model is the capstan equation and the friction coefficient is measured rather than derived, so the ratio between the two matters and neither absolute number should be quoted alone.

How a tuft is held

A V-fastened tuft and a W-fastened tuft are both attached, and the integrity criterion returns the same verdict for both. One of them is specified for hotel corridors and the other sheds. What separates them is not a topological property at all — it is an angle, and it needs a coefficient somebody has to measure.

7 figures · Pile
Corduroy: floats of 6 ends, cut. 3 wales of an extra weft floating over 6 warp ends each, cut at their midpoints so that each half stands away from the ground. The pile height is half a float's length and nothing else decides it, so a finer sett at the same float count gives a shorter pile; the wale spacing is the float plus its binding ends.

Corduroy is a cut float

An extra weft floats over some ends, a knife runs along the cloth, and each half of the float stands up. So the pile height is exactly half the float's length — which makes corduroy the one pile fabric whose surface is decided entirely by a quantity this site has been counting since its first essay.

7 figures · Pile
Terry at a let-off of 5 to one. Towelling has two warp beams. The ground warp is held at ordinary tension; the pile warp is let off 5 times as fast, and the excess has nowhere to go but up. The loop height follows from the ratio and the pick spacing, and no float length appears in it.

Terry needs two beams

A towel's pile is not woven longer. It is fed longer — from a second warp beam let off several times faster than the first — so the loop height follows from a ratio and a pick spacing, and the float length that decides a corduroy does not appear in it anywhere.

7 figures · Pile