Textile Structure
how cloth is put together
Concept

Stripe — where it appears

A partition of the warp into bands of different weaves or colours, in which every band meets every pick. Its harness cost is not the sum of the two weaves' costs, because columns shared between the bands can share a shaft.

Named by 11 essays across 2 fields — each of them below, with the objects they name alongside it.

A stripe of a satin stripe on a plain ground. a satin stripe on a plain ground, written as one draft of 8 picks and 20 ends. Each band is generated from its own rule and the whole matrix is measured as one: 10 shafts, which is the number of distinct columns in the union of the two bands, against 8 if every column were shared and 10 if none were. The bands have 0 columns in common.

A stripe is a partition of the warp

A striped cloth is not a weave with decoration on it — it is one matrix in which different bands of ends obey different rules. The shaft count is a set union rather than a sum, and of forty-five pairs of standard weaves only three share a single column.

pattern · Stripe 8-end satin figured on 8-end sateen. A 3 by 3 block profile, drawn above at one square per block, and the cloth it produces below at one square per intersection. The figure weave is 8-end satin and the ground is 8-end sateen, both single cloths on their own; each block is 8 ends and 8 picks. The composite is 1 cloth, with a longest float of 8 and 0 threads lying loose, all counted from the matrix that drew the picture.

A figure is not a stripe

Two sound weaves side by side always make sound cloth — that is a theorem, and it was proved here. Put one of them inside a *region* instead of a band and it stops being true, and whether it is true or not turns out to depend on a number that appears nowhere in either draft: where the two weaves start relative to each other.

pattern · Blocks What combination adds to the manuals' reach. The three counts. The manuals' own operations on their own seeds reach 9 of the 426 four-by-four cloths. Admitting stripes, checks and figures of any two seeds — 17,787 constructions, of which 177 repeat inside four ends and four picks — takes it to 28, a gain of 19. That is a threefold rise and it leaves 398 cloths unreached, which is 93.4 per cent of the catalogue. What the chart cannot show is combinations of combinations, which are excluded on purpose: the closure's seeds have to be what a chapter actually teaches or the count measures something else.

What combining two weaves reaches

The account before it found that the manuals' own operations on their own basic weaves reach nine of the 426 four-by-four cloths, and recorded one exclusion honestly: combination — striping, checking and figuring — was left out, because a combination of two four-end weaves is eight ends wide and so is not a four-by-four cloth at all. Admitting it triples the reach and leaves ninety-three per cent of the catalogue outside.

weaves · Derivation A seersucker in section. A seersucker in section across four stripes, at a feed ratio of 1.30 — the slack warp let off 30 per cent faster than the tight one — over a 6.0 mm stripe. The surplus has nowhere to go in the plane, so it buckles, and the standard small-amplitude result gives 2.09 mm of rise, which is 4.2 times the cloth's own thickness of 0.500 mm. Nothing has to relax for this to appear: unlike a honeycomb, a seersucker comes off the loom already puckered, and washing deepens it rather than creating it. What the drawing cannot show is that the buckle's shape is an assumption — a sinusoid pinned at the stripe's edges — while its amplitude follows from the surplus and the half-wavelength alone.

A seersucker is made at the loom

Every other relief weave in this collection gets its shape after the loom, from a difference of crimp between two regions of a few per cent. A seersucker's surplus is thirty per cent and is put in as the cloth is woven — an order of magnitude more, which the square root turns into a factor of four in depth and no more than that.

weaves · Texture weaves Twist is not torsion: a straight rod, twisted. A rod drawn with a cross painted along it, and the cross turned through 2 full turns from one end to the other. The rod is straight, so it has no Frenet frame at all — a straight line has no osculating plane to turn. The two discs above are the rod's ends seen down its own axis, which is where the twist is an angle rather than a foreshortened wiggle. The twist is the rotation of the painted cross about the rod's own tangent, and it is 2 turns whatever the centre line does. That is the quantity a torsional rigidity resists, and it is why a collection that solved a plane curve had not thereby dealt with torsion.

A shadow stripe is two twists

A cloth striped in one colour, where the stripe is visible only because alternate bands are spun the other way round. The pattern is carried entirely by which way the fibres lie on the yarn's surface, and it disappears when the light moves.

pattern · Stripe Two weft colour orders thrown on a loom with boxes at one side. Weft colour orders thrown pick by pick on a shuttle loom that picks alternately from the two sides. For an order with runs of four, two, two and four, every throw finds a shuttle of its colour on the side it leaves from, so the order can be woven. For an order with runs of three and three, pick 4 has to be thrown from the right in a colour whose shuttle is on the other side, and the order cannot be woven. On a loom with boxes at one side the box opposite holds only the shuttle just thrown, which the next pick must throw straight back, so colour can change only between pairs of picks. What the drawing cannot show is the mechanism that drops the boxes, which decides how fast a change can be made but not which changes are possible.

A weft stripe is counted in pairs of picks

A warp's colour order is laid out once at warping and the loom never has to think about it. A weft's is thrown, one pick at a time, by shuttles that cross the cloth and stay where they land. On a loom with boxes at one side that makes every coloured band an even number of picks; with boxes at both sides it admits odd bands and pays for them in shuttles; and a tartan, which uses one order in both directions, is designed for its weft whether its designer knew it or not.

pattern · Stripe A warp pinstripe in a 2/2 twill, 1, 2, 3 threads wide. A light stripe of ends in a dark 2/2 twill, drawn as the face a reader sees at 1, 2, 3 threads wide over 3 repeats. A single stripe thread is on the face at 50% of the crossings and goes under for up to 2 at a time, so it draws a broken line. Adjacent threads of the same colour cover one another's gaps, and the line becomes unbroken at 3 — the fewest neighbours for which, at every crossing, at least one is on the face — though an unbroken line is not a solid one, and beneath each panel is how much of its width is light, which varies along it until the line is a whole repeat wide. What the drawing cannot show is distance: a broken line whose gaps are a fraction of a millimetre reads as a fainter unbroken one from arm's length, and how far that is depends on the sett and on the eye.

No weave draws an unbroken line one thread wide

A pinstripe is drawn on point paper as a single coloured column, and in cloth a single end is on the face only where it is up — so in every weave that interlaces, a line one thread wide has gaps in it. Neighbours of the same colour fill each other's gaps, and the fewest that leave no gap is a property of the weave: two in a plain weave, three in a 2/2 twill, and in a warp-faced sateen two across the warp and eight across the weft. Unbroken is not solid either — an eight-pick bar in that sateen has no gap and is an eighth light.

pattern · Stripe Every thread's interlacings in an eight-end satin stripe on a plain ground. An eight-end satin stripe on a plain ground on point paper, with a bar under every end and beside every pick for the share of its crossings at which it changes face. The warp's fewest is 0.25 a crossing against an average of 0.88, and the weft's 0.83 against 0.86; the draft's single firmness number is 0.87. What the bars cannot show is the friction at each crossing, which turns a count into a grip.

A cloth slips at its least-interlaced thread

A weave's firmness is quoted as one number, the interlacings per crossing averaged over the whole repeat. A cloth does not fail on average. A thread pulled through a seam or out of a cut edge is held by its own crossings, the grip is exponential in them, and the thread with fewest goes first. In every four-by-four draft but plain weave some thread interlaces twice a repeat — the fewest possible — whatever the average says, and a satin stripe on a plain ground averages 0.87 while its satin ends grip at a seventh of the average thread.

weaves · Firmness The edge of a warp line in a 2/2 twill, at 3 and 4 threads. A light line in a dark 2/2 twill, drawn at 3 and 4 threads wide over 3 repeats with both of its boundaries traced crossing by crossing. The line has no gap at either width, and neither boundary is straight: at the crossings where the outermost thread of the band is under the ground, the edge retreats to the next thread in. At 3 it swings 2 threads with a period of 4; At 4 it swings 2 threads with a period of 4. What the drawing cannot show is distance, at which a swing of one thread width is below what an eye separates and a swing of three may not be.

An unbroken line is not a clean one

A line of colour has two boundaries and neither is straight, in any weave there is. The thread at the edge must go under somewhere, and where it does the edge retreats to its neighbour — so the boundary steps, and by exactly one thread less than the narrowest unbroken line the weave draws. Over 22,874 drafts there are three widths and three swings and no draft anywhere else, and widening the line past its narrowest unbroken width leaves the edge precisely where it was.

pattern · Stripe The named colour-and-weave effects, sorted by the loom their weft needs. Each named colour-and-weave effect with the shortest band in its colour order and the cheapest loom that can throw that order in the weft, on a loom with 4 boxes a side. end-and-end, runs of 1 and 1, needs picking at will; hairline, runs of 1 and 1, needs picking at will; log cabin, runs of 1 and 1, needs picking at will; tattersall, runs of 1 and 9, needs picking at will; birdseye, runs of 2 and 2, needs boxes at one side; crow's foot, runs of 2 and 2, needs boxes at one side; step pattern, runs of 2 and 1, needs boxes at both sides; three-and-one, runs of 3 and 1, needs picking at will; houndstooth, runs of 4 and 4, needs boxes at one side; shepherd's check, runs of 6 and 6, needs boxes at one side; gun club, runs of 4 and 4 and 4 and 4, needs boxes at one side; glen check, runs of 4 and 4 and 4 and 4 and 2 and 2 and 2 and 2, needs boxes at one side. The warp costs nothing, because a colour order in the warp is laid out once at warping; the weft is thrown one pick at a time by shuttles that stay where they land, so an effect's price is its weft order alone. What the bars cannot show is the pattern, which is in neither the order nor the weave but in what they make of each other.

The finest colour-and-weave effects need the rarest loom

A houndstooth, a shepherd's check and a gun club check are thrown by the cheapest shuttle loom there is. A hairline, an end-and-end and a log cabin are thrown by none — a colour on every other pick is thrown from the same side every time, so its shuttles pile up at the far end of the loom and never come back. The dividing line is the parity of the bands and nothing else, which is why it survives the fact that no two sources agree about how wide a shepherd's check is.

pattern · Stripe A 2/2 twill with warp 1/1 and weft 2/2, as drawn and woven across. A 2/2 twill coloured 1/1 in the warp and 2/2 in the weft, drawn as the face of the cloth, and the same cloth turned through a right angle, which is what the loom makes if the two colour orders are exchanged and the weave turned with them. As drawn the weft order is 2/2 and needs boxes at one side; woven across the weft order is 1/1 and needs a loom picking at will. What the drawings cannot show is whether the cloth's two systems can be exchanged, which depends on their yarns and setts.

A colour-and-weave look costs its cheaper order

The finest colour-and-weave effects need the rarest loom because a weft order is thrown pick by pick and a warp order is laid out once, so an effect's price was said to be its weft. That is true of a construction and false of a cloth. The same cloth can be woven lying across the loom, with its warp order thrown as weft and its weft order laid in the warp, and then it costs the other order. Over every two-colour look twelve small weaves make with orders up to six threads — 4,036 of them — 55 per cent need a loom picking at will as drawn and 31 per cent need one either way round. The looks turning rescues are the ones fine in one direction only, and not one of the trade's named effects is among them.

pattern · Stripe

Named alongside it

The objects these essays reach for when they reach for this one.

CensusColour orderPoint paperColour and weaveFloatCheckCloth integrityShaftsCrown lineFaceRepeatTartan

All concepts