Textile Structure
how cloth is put together
Concept

Bias — where it appears

The direction at forty-five degrees to both thread systems, along which cloth extends greatly while no thread in it stretches at all. The extension comes from the threads rotating at their crossings, so it is a mechanism rather than a material property and it ends at the locking angle.

Named by 8 essays across 4 fields — each of them below, with the objects they name alongside it.

A trellis sheared 30°. The net at an angle, with every thread segment exactly the length it started at. The extension along the diagonal is the bias stretch, and it is a change of shape rather than a change of length.

The bias is a mechanism

Cloth cut at forty-five degrees stretches by a third and springs back, while the threads in it stretch by nothing at all. Almost every explanation given for this is wrong, and the right one is not about elasticity.

mechanics · Bias What the drape coefficient answers to. The drape coefficient against the number of folds, and against how far the hem has come in. Over the range a real specimen shows, the fold count barely moves it; the hem radius moves it across almost its whole range.

A drape coefficient is one number for a directional thing

A fabric bends more easily one way than the other — a factor of two is ordinary. The drape test reports a single percentage, and the quantity that carries the directionality is the fold count, which the coefficient is almost blind to.

mechanics · Drape Four ways a fabric gets longer without stretching. Extension available from each mechanism, computed from the geometry that provides it. None of these numbers involves a yarn changing length; every one of them is a shape changing, and they differ by an order of magnitude.

Why a knit recovers and a woven does not

Four fabrics get longer without a single yarn stretching, and the four mechanisms are worth wildly different amounts. Three of them are recoverable and one is very nearly not, and which is which follows from where the extension came from.

knits · Knit What a balanced cloth wastes under pressure. The fraction of a balanced fabric's fibre that is along for the ride, in a stress field of each ratio. A closed cylinder is exactly two to one — the ratio of the two areas the pressure acts on — so a balanced cloth reaches its limit around the circumference with the axial system at half its capacity, and a quarter of the fibre is doing nothing.

An inflated cylinder wants an unbalanced cloth

Balance is a virtue in almost every other cloth. Under pressure it is a defect with a size — a closed cylinder carries exactly twice the stress around its circumference as along its axis, so a balanced fabric reaches its limit in one direction with a quarter of its fibre doing nothing at all.

applied · Membrane The angle a pressurised hose wants. A fixed length of yarn wound on a cylinder at a stated angle, with the radius and length the geometry gives, beside the volume it encloses as the angle varies. The maximum is at arctan √2 — 54.74° — with no material constant anywhere in it, and the same angle comes out of balancing the hoop and axial stresses, which is a different calculation with the same answer.

The angle a hose wants

A braided hose has one angle at which pressure neither lengthens it nor shortens it, and the angle is arctan √2 — 54.74° — with no friction coefficient, no modulus and no fitted constant in it. Two arguments that share no algebra arrive at the same number, and which side of it a hose was braided on decides which way it moves.

applied · Bias Where a bias cut's waste actually is. A bolt of cloth with panels placed at a stated angle, the ones that fit drawn and the rest of the cloth left shaded. Identical panels at a single angle tile the plane exactly, so the interior of the bolt loses nothing at all and the whole of the waste is at the two selvedges. The inset is the single-panel bounding box, which is the picture the usual account of bias cutting draws.

The bias cut and the selvedge

A bias-cut square costs exactly twice its own area, and every other shape costs more. That is an exact result about one panel — and it is not where a cutting room's waste comes from, because identical panels at one angle tile the plane. The loss is at the two selvedges, so it falls as the cloth gets wider, which no account in terms of the diagonal can explain.

applied · Cutting What a coating does to the rest of the site. Seven quantities this site computes for uncoated fabric, with what each becomes once a film bonds the crossings: the shear a cloth will take — changed in kind; tear strength — changed in kind; the loss from a hole — reversed; wicking — halved; air permeability — reversed; the sett's effect on strength — unchanged in sign; areal weight — added to. Two of the seven reverse outright. The table is a collection rather than a computation, and each row points at the essay whose result it qualifies.

Coated is a state

Every mechanism on this site assumes threads that can move relative to one another — the bias is a mechanism because the crossings rotate, a tear runs because threads gather, a cloth takes a hole without minding because the neighbours pick the load up. A film bonds the crossings. Two of those results reverse outright, the rest change in kind, and no number on this site has ever said which state it belongs to.

finishing · Coating Shrinkage from wetting, cloth by cloth. The change in each cloth's relaxed construction when its threads swell by 20% across and 1.2% along. Both states are least-energy states of their own constant-thread-length locus, which is the only comparison the locus admits: its minimum is a state at its own sett, so it may be compared with another minimum and not with a quoted construction. Positive is smaller. Every cloth that has a wet state closes up except the cheesecloth, which opens by half a per cent because the fibre's extra hundredth of length outruns the extra crimp a thicker partner costs. What the bars cannot show is the three cloths that are missing, which have no wet state at all.

A garment is cut dry and worn wet

A cutting allowance is one number and the thing it allows for is two, in two directions. Worse: when the two directions differ, a panel cut on the bias does not merely shrink — it rotates, by half a degree for an ordinary poplin, which is nine and a half millimetres of skew across a metre and is invisible to a tape measure.

applied · Cutting

Named alongside it

The objects these essays reach for when they reach for this one.

AnisotropyCrimp interchangeInextensibleKinematicsPressure vesselPrestressShearSpecificationTrellisAllowanceAreal densityAreal weight

All concepts