Theme

The thread: Structure before fibre

Most of what a fabric does follows from how it is put together rather than from what it is made of. The same yarn gives a shirting or a satin, and they behave nothing alike.

The 5-end satin. The 5-end satin on point paper, a filled square meaning the warp is on the face. Its longest float, its interlacing count and the number of separable cloths it describes were all counted from the matrix that drew it.

Weaves

Plain, twill and satin

Three rules, and everything else in weaving is a variation on them. What separates the three is not appearance but one trade — how often a thread changes face against how far it runs when it does not.

$How much fibre a woven reinforcement holds. A unit cell of a woven reinforcement in section: flat tows, the thickness they add up to, and the wave the warp makes to cross them. The bar below is the fibre volume fraction against the same tows laid flat in two plies and against the packing factor of a tow, which is the most any cloth of them could be. The vertical scale is exaggerated so the interlacing is legible; the horizontal scale is the cloth's own.$ Cloth doing a job

The crimp is the price of being cloth

A woven reinforcement is bought for stiffness along its fibres, and the usual explanation of what it gives up — fibre content, lost to the crimp — has the sign wrong. At a given thickness a woven fabric holds slightly more fibre than two flat plies of the same tows. What the crimp costs is stiffness, and the float length is the knob.

Knits and other structures

The loop

A knit is one thread bent into loops, each drawn through the loop below. Nothing in it is straight, which is why it stretches in every direction while a woven cloth stretches only at an angle.

$The same thread count, twice. Two cloths with identical thread counts and different yarn. The count is the same number in both; the fraction of the surface the threads actually occupy is not, and that fraction is what thread count is usually taken to mean.$ Setting and geometry

Thread count is not quality

It counts threads. It says nothing about how much of the cloth they cover, it can be inflated by counting plies, and it ranks fabrics in nearly the wrong order. The quantity it is mistaken for is cover factor, and that one is computable.

The plain. The plain on point paper, a filled square meaning the warp is on the face. Its longest float, its interlacing count and the number of separable cloths it describes were all counted from the matrix that drew it.

What cloth is

A fabric is a structure, not a material

Cotton is a material. Cloth is an arrangement, and almost everything a fabric does follows from how the threads are put together rather than from what they are made of.

The same thread, on the loom and off it. One warp end in section over eight picks, drawn twice at the same scale. The thread is the same length in both panels; in the lower one more of that length is in the bends, so the cloth it spans is shorter. Nothing has been lost — the length has moved into the crimp. The thread's thickness and the height of its bends are drawn larger than scale so the interlacing is legible; the two panels' spacings are not.

After the loom

What comes off the loom is not the cloth

Every number on this site so far describes a fabric in one particular condition — held under tension, stretched to the reed width, never wetted — and none of them says so. That condition lasts until the cloth is taken off the machine, which is the first thing that happens to it.

Cloth doing a job

A fabric to fill and a fabric to load

A reinforcement has to hold as much fibre as possible and still let a resin through it, and the two demands are the same decision pulling opposite ways. Both bounds are computable, the interval between them narrows as the square of the part, and past a certain size it is empty — which is the most useful thing the arithmetic says.

Where the floats are in the 5-end satin. Every longest run of warp on the face, marked. A float is smooth because nothing interrupts it, which is the same reason it snags: there is a length of thread lying on the surface with nothing holding it down.

Weaves

The float decides

How far a thread runs on the face before it goes under is one number, and it sits behind lustre, drape, snagging, abrasion, tear strength and how densely the cloth can be set. Almost nothing else in the subject has that reach.

Why one curls and the other does not. A knitted loop is not symmetric front to back. Worked every course the same way, the asymmetries add along the edges and the fabric rolls; worked alternately, consecutive courses point opposite ways and cancel.

Knits and other structures

Why stockinette curls

A knitted loop is not symmetric front to back. Work every course the same way and the asymmetries add up along the edges; alternate them and they cancel. That is the whole difference between a fabric that rolls and one that lies flat.

Two sections, one yarn. The same yarn given a circular cross-section and a racetrack one of equal area, both jammed. The spacing the two models allow is nearly the same; the cover and the cloth thickness they predict are not.

Cloth doing a job

A tow is not a yarn

Every geometric model on this site assumes a thread with a diameter. A reinforcement tow has a width and a thickness instead, and the two are eight to one — which moves the jammed sett, the crimp, the cover and the cloth's thickness at once, in four different directions, from one change.

What an interlacing costs. Each weave's interlacing count beside the closest it can be set in the same yarn. The two run opposite ways, because a thread that changes face often has to bend often and a bend takes room.

Setting and geometry

How close can threads be set

There is a maximum. Push more threads into a cloth than the geometry allows and they simply will not go, and the limit depends on the weave as much as on the yarn.

One break, two outcomes. The same single break in a knit and in a weave. In the knit nothing holds the loop above the break, so the failure climbs the wale; in the weave every other thread is still held by the threads crossing it, and one thread comes loose.

Knits and other structures

Ravel, fray and run

Cut a woven cloth and one thread comes loose. Break one loop in a knit and every loop above it follows. The two structures fail in opposite ways, and the reason is topology rather than strength.

How much a cloth can give back. Relaxation shrinkage against how much of the warp crimp the loom took out, with the area shrinkage above it and the ceiling drawn across. The ceiling is the crimp itself, read as c/(1+c): it is all the length there is to give, and no tension reaches past it.

After the loom

Why the warp shrinks more

A woven cloth almost always loses more length than width, and the reason is not in the cloth. It is in the machine — the warp is held under tension for the whole of weaving and the weft is held for a fraction of a second — so the two systems arrive at the finishing works with different amounts of crimp missing.

The cantilever test. A strip of cloth pushed out over an edge until its tip has drooped to the stated angle. The overhang at that moment gives the bending length, and cubing it with the mass per unit area gives the flexural rigidity.

Mechanics and drape

Bending stiffness and the drape coefficient

Two standard measurements try to say how a fabric hangs. One measures a length and cubes it; the other measures an area and, on the geometry, turns out to be answering a different question from the one it is asked.

The plait braid. A braid written as a word of crossings and drawn from it. Each strand is coloured by the component of the above-and-below relation it belongs to, so a word describing two independent braids rather than one shows as two colours. This one is 1 braid.

What cloth is

Braids and the third thread system

A braid is one set of strands interlacing with itself at an angle, so the question of whether it holds together is the same question a weave answers — and most crossing sequences answer it badly.

Weaves

Interlacings and firmness

Every time a thread changes face it has to bend, and a bend takes room. That one sentence decides how densely a cloth can be set, how firm it feels, and why the two run in opposite directions.

The draft for 8-end satin, as a loom holds it. The 8-end satin written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

Compound and figured cloths

A jacquard is every end its own shaft

The machine is usually described as the one that weaves anything. What it actually does is abolish one of the loom's two budgets and make the other proportional to the width of the repeat — which turns a constraint on the design's kind into a constraint on its size, and those are very different things to be short of.

Six ways of saying how fine a yarn is. The same four yarns written in six count systems, all placed on one axis of tex. A direct system states mass per unit length and rises as the yarn coarsens; an indirect one states length per unit mass and falls. Both kinds are in daily use and neither says which it is.

Setting and geometry

The yarn count systems, and why there are several

Half the ways of saying how fine a yarn is get bigger as it gets finer and half get smaller. That is not carelessness — and one of the constants buried in the oldest rule of thumb turns out to be a measurement nobody wrote down.

What cloth is

What the matrix cannot say

A weave is a binary matrix, and the whole of this collection rests on it. So it is worth setting down, in one place and precisely, what that encoding decides exactly, what it decides while appearing to decide something else, and the four quite different reasons a real fabric can fall outside it altogether.

A web at 6 fibre lengths squared per unit area. Straight fibres dropped at random positions and random angles. The largest connected group is drawn solid; everything not joined to it is drawn faintly. Whether that group reaches both edges is what decides whether this is a sheet or a heap.

What cloth is

Nonwovens, and what holds them together instead

A web of fibres laid down at random has no repeat, so the exact test for whether a fabric holds together has nothing to work on. What replaces it is a threshold, and the threshold is sharp.

Setting and geometry

Peirce against the racetrack, measured

Two models of a yarn's cross-section, given the same yarn and the same closure condition, agree on how densely the cloth can be set and disagree by nearly half on how thick it is. Which quantity is being asked about decides whether the choice of model matters at all.

1×1 rib — alternate wales to the back. A knitted fabric seen in section across the wales. Alternate wales pulled to the back fold the fabric like a concertina, so its relaxed width is a projection; pulling it wide unfolds the section and no yarn changes length while it happens.

Knits and other structures

Rib and interlock

A rib fabric is a plain knit folded like a concertina, and its enormous widthwise stretch is the fold opening out. Nothing in it is elastic, and the extension available is a cosine.

A cloth laid over a sphere. Every thread segment is exactly one pitch and none has stretched. What has changed is the angle at each crossing, and the amount is decided by the surface — a developable one costs nothing and a curved one costs more the further the cloth goes.

Mechanics and drape

Shear locking in a composite preform

Laying a woven reinforcement over a mould is the bias mechanism doing useful work, and it stops dead at the angle where the threads jam. Where the cloth wrinkles is a geometric prediction with a radius attached.

The 2/2 twill both ways round. The same twill stepped one end to the right and one end to the left. Every quantity the matrix can produce is identical for the two, so the direction is real in the cloth and invisible in the arithmetic.

Weaves

Twill direction, and how it is named

The two twills are mirror images, and every quantity the matrix can produce is identical for both. What separates them is the yarn, which has a handedness of its own — and the angle, which is forty-five degrees only in a square-set cloth.

Cloth doing a job

A filter cloth has two jobs

Hold the soil back and pass the water. The first wants a close sett and the second wants an open one, so a filter cloth is not a fabric but an interval — one that is sometimes a single sett wide, and for a fine enough soil is empty. The empty case is the useful one, because it says the answer is not a woven cloth at all.

Setting and geometry

Balance, and what an unbalanced cloth does

How much of the surface each thread system takes is the mean of the weave matrix, and it is one of the very few quantities in this subject that can be read straight off. Almost nothing that follows from it can.

A V-fastened tuft. A cut pile bound into its ground by V fastening, drawn in section. The pile end passes beneath 3 of the 6 ground picks and wraps 1 half-turn around them in all. The integrity criterion says the tuft is attached; how hard it is held is a different question with a different model behind it.

Compound and figured cloths

Pile is a third thread system

Velvet, corduroy, plush and carpet all carry threads that are not woven into the ground in the ordinary sense. Two of the three systems make a perfectly good matrix and the third is not in it — so the encoding this whole site rests on has nothing to say about the part of the fabric a hand actually touches.

After the loom

The cloth gains weight by losing size

Mass per unit area is the number a fabric is bought by, and it rises by eleven per cent when a cloth relaxes — with nothing added, nothing removed and no thread changed. The quantity is a ratio, and finishing moves its denominator.

Four ways a fabric gets longer without stretching. Extension available from each mechanism, computed from the geometry that provides it. None of these numbers involves a yarn changing length; every one of them is a shape changing, and they differ by an order of magnitude.

Knits and other structures

Why a knit recovers and a woven does not

Four fabrics get longer without a single yarn stretching, and the four mechanisms are worth wildly different amounts. Three of them are recoverable and one is very nearly not, and which is which follows from where the extension came from.

Wrinkles 127 mm apart. A 300 mm width of a 120 g/m² cloth whose bending length is 20 mm, held under 5 newtons per metre across it and compressed. It cannot carry the compression in the plane, so it leaves the plane, at a wavelength the bending rigidity and the tension settle between them: 127 mm, which is 2.4 wrinkles across the width. The amplitude is drawn and is not computed — this arithmetic sets the spacing and says nothing about the depth.

Mechanics and drape

A cloth cannot carry a push

The net model that runs this site's mechanics has no bending stiffness at all, so it buckles under any compression whatever, into wrinkles of any wavelength whatever. What picks the wavelength is the competition the net leaves out — and the answer is a quarter power, which is why a wrinkle is so hard to change.

A double cloth. Two complete fabrics woven in one repeat, and what happens when a single intersection is turned over. The layer count beside the draft is computed from the matrix drawn, and the census below it is every single-square change tried in turn.

Weaves

Backed and stitched constructions

A double cloth is two fabrics woven at once, and the check that verifies it says exactly two. Turn one intersection over and it says one — which means one mistake is enough to destroy the construction, and the enumeration says half of them would do it.

$What a balanced cloth wastes under pressure. The fraction of a balanced fabric's fibre that is along for the ride, in a stress field of each ratio. A closed cylinder is exactly two to one — the ratio of the two areas the pressure acts on — so a balanced cloth reaches its limit around the circumference with the axial system at half its capacity, and a quarter of the fibre is doing nothing.$ Cloth doing a job

An inflated cylinder wants an unbalanced cloth

Balance is a virtue in almost every other cloth. Under pressure it is a defect with a size — a closed cylinder carries exactly twice the stress around its circumference as along its axis, so a balanced fabric reaches its limit in one direction with a quarter of its fibre doing nothing at all.

Milling, on the nonwoven's own scale. Migrated fibre accumulating with agitation, measured against the stick-percolation threshold this site uses for nonwovens. Above the line the fibre network holds on its own, which is why a milled cloth can be cut without fraying — the weave is no longer the only thing keeping it together.

After the loom

Milling holds the cloth a second time

This site's integrity criterion returns exactly the same answer for a melton as for the loose twill it was woven as, and it is right both times. What has changed is that a second network now holds the fabric together, made of migrated fibre rather than of thread crossings — and it is the one that decides whether a cut edge frays.

The number the drape test does not record. A 150 mm specimen over a 90 mm pedestal, for fabrics from limp to stiff. The curve is the fold count the buckling argument predicts — three quarters of a power of the specimen's radius over its own bending length — and it runs from 2 folds to 11. The number beside each mark is the drape coefficient the same specimen would report, which moves by a few points across the whole range.

Mechanics and drape

The nodes a drape test throws away

A drape test lays a circular specimen over a pedestal, photographs the shadow and reports one number. The specimen also falls into a definite number of folds, which is a buckling mode set by the fabric's own bending length — and the standard method observes it, does not record it, and reports the number it is least sensitive to.

$Where the twenty-eight comes from. The setting a cotton cover factor of 28 prescribes, and the setting at which the threads would cover the surface geometrically, against yarn count. They are one curve: the trade's scale is Peirce's diameter with the units taken out. Below them is the sett at which each weave actually jams, which is a fixed fraction of it.$ Setting and geometry

Where the cover factor comes from

A cotton cover factor is threads per inch over the root of the count, and the scale says twenty-eight means a covered surface. The twenty-eight is not a convention: it is the reciprocal of Peirce's yarn diameter, and the trade's practical ceilings of fourteen and twenty-two fall straight out of it.

The highlights of a 8-end satin, move 3. Every unbroken run of warp on the face, drawn as the band of light it returns. A yarn is a cylinder and a cylinder reflects a line rather than a point, so a float's highlight is as long as the float — and how long that is, in inches, is the float divided by the picks per inch the weave can be set to.

Weaves

Why satin shines

Lustre is usually filed under fibre, and silk gets the credit. It is a property of the weave: a cylinder reflects a line rather than a point, so the highlight a cloth returns is exactly as long as its longest float.

Cloth doing a job

A membrane is cut smaller than it is

A tensioned fabric roof is cut to a pattern smaller than the shape it will take, because stressing it makes it grow. At a fixed cloth thickness a prestress can only interchange crimp — one direction grows and the other shrinks — so everything that makes both directions grow is the crossings flattening, which is the one quantity here this site cannot compute.

Terry at a let-off of 5 to one. Towelling has two warp beams. The ground warp is held at ordinary tension; the pile warp is let off 5 times as fast, and the excess has nowhere to go but up. The loop height follows from the ratio and the pick spacing, and no float length appears in it.

Compound and figured cloths

Terry needs two beams

A towel's pile is not woven longer. It is fed longer — from a second warp beam let off several times faster than the first — so the loop height follows from a ratio and a pick spacing, and the float length that decides a corduroy does not appear in it anywhere.

Yarn per needle, by structure. Wale spacings of yarn per needle position, at one loop length. A knitted loop is 4.30 of them — Munden's constant, measured rather than derived — a float across one needle is exactly one, and a tuck is taken as a stated multiple of a loop. Everything else follows by counting, so the percentages beside the bars are not estimates.

Knits and other structures

What a tuck costs

A knitted loop is about four wale spacings of yarn and a float across one needle is exactly one, so replacing a knit with a miss removes three quarters of a loop. That much is a count. What it does to the fabric's size is not, and this essay is careful about which is which.

The same yarn, flattened. One yarn's cross-section at five degrees of flattening, all drawn at one scale and all of the same area. Nothing is added: the yarn is wider because it is thinner. The cover rises for that reason alone, which is why a calendered cloth is more opaque than the cloth that went into the machine.

After the loom

Calendering is the cloth arriving at the other model

This site has carried two thread sections side by side since its foundation — Peirce's circle and Kemp's racetrack — and has been careful to say which produced any number. They are not two opinions about one yarn. They are one yarn on either side of a finishing machine.

single float as an array. One cell per needle per course, over 2 repeats each way. K knits a new loop and casts the old one off, T tucks the yarn into the loop below without casting off, M misses the needle and floats past it. The margins carry the two conditions: a wale with no K in it never casts off, and a course with no K in it is never caught by anything. Both hold here.

Knits and other structures

The float in a knit

Five rungs of this anchor have taken the float to be a length of thread on the surface with nothing holding it down. A knit has one too, and it behaves the same way in the light and the opposite way in the hand — because a woven float lengthens its thread and a knitted one shortens its fabric.

Z twist at 800 turns per metre. A 20 tex cotton yarn, 0.167 mm across, with its surface fibres drawn as the helices they are. The angle between a surface fibre and the yarn's axis is 22.8°, and it is the only quantity in this family: the yarn is 4.1% shorter than the fibre in it and carries 85% of the strength the same fibre would give lying straight.

Setting and geometry

Twist is one angle

Every model of cloth treats a yarn as a cylinder with a diameter. It is a bundle of loose fibres, and what makes it behave like a cylinder is twist — which is a helix, so the whole subject is one angle, and the trade's twist factor turns out to be the only combination of count and turns that decides anything.

One cloth, before the knife. Double plush: two ground cloths woven face to face with a pile warp shuttling between them. Uncut, the pile is the only thing either ground touches the other through, and the integrity criterion says one cloth. Cut down the middle, every pile end is severed and the same criterion says two. The whole manufacture is the deliberate destruction of an integrity the criterion otherwise exists to confirm.

Compound and figured cloths

Velvet is cut apart

Two ground cloths are woven face to face with a pile warp shuttling between them, and while it does the whole thing is one cloth — the criterion says so, and the pile is the only reason it is true. Then a knife runs down the middle and the same criterion says two. The manufacture is the deliberate destruction of cloth integrity.

How much of the curvature a cloth can take without being cut. The dart angle a spherical cap still demands after the fabric's own shear has absorbed what it can, against how closely the cloth is set. The total the cap demands is fixed by Gauss–Bonnet and is the same for all of them; what changes is how much of it the trellis can supply before its threads jam. An open cloth drapes a hemisphere with no dart at all; a closely set one has to be cut from the start.

Cloth doing a job

A hemisphere costs one full turn

The total angle a pattern must remove to cover a hemisphere is exactly 360 degrees, and it is the same for a hat and for a stadium dome. What changes with the fabric is how much of that the cloth can supply by shearing instead of by being cut — and that is a property of the sett, computed from the angle at which its threads jam.

Where a thread stops sliding and starts breaking. A pick of sheeting gripped over a length of cloth, drawn one crossing at a time. The resistance is 0.30 times the 0.599 N each crossing presses with, so it rises with the length held; the breaking load of 3.74 N does not. The two are equal at 7.4 mm. What the drawing cannot show is that μ is a range rather than a constant, so the mark is a band and its position is exactly inversely proportional to the friction.

What cloth is

A thread is held one crossing at a time

Grip a thread over a length of cloth and its resistance to being pulled out rises with that length, because it is held at every crossing it makes. Its own breaking load does not rise at all. The two curves cross, and the length at which they cross turns out to be a seam allowance, a frayed edge and a tuft's anchorage — three rules of thumb with one number under them.

A leno and the open plain weave it is not. Two warp ends and the picks they hold. On the left the doup end passes under its partner between picks and comes up the other side; on the right it never crosses, which is an open plain weave at the same sett. The layer count under each panel is computed by the same criterion that decides every other draft, and it returns the same verdict for both.

Compound and figured cloths

Leno is not a matrix

A doup end crosses under its partner between picks and comes up on the other side, so the end at position three on pick two is a different end on pick three. The entry W[i][j] does not name anything. The encoding is not wrong about leno; it is undefined for it.

Swelling, at the same count. The same yarn before and after mercerisation, drawn to one scale. Its linear density has not changed — the same grams per kilometre go into the cloth — but the fibre occupies more volume, which is a lower packing factor and a larger diameter. Every consequence in this field follows from that single number.

After the loom

Mercerising is a packing factor

Cotton held in caustic soda swells, and everything the treatment is famous for follows from one number in this site's diameter calculation. The lustre it is actually sold for does not, and saying which consequences are computed and which are not is the whole of the discipline here.

Z twill, Z twist. A square of cloth with two directions on it. The broad lines are the twill, whose angle 45.0° from the warp comes from the setts alone — 24 ends and 24 picks per centimetre. The fine lines are the surface fibres of the warp ends, at 25.3° from the warp because the yarn is twisted 900 turns per metre. Between them is 19.7°, and that is the whole of the rule.

Setting and geometry

Twist and the twill line

The oldest rule of thumb in weaving says to weave a Z twill from S-twist warp for a bold line and from Z-twist warp for a subdued one. Both halves of it are geometry: the twill's angle comes from the two setts, the fibres' angle comes from the twist factor, and the rule is their difference.

The shed in section. A warp line 1200 mm from the fell of the cloth at the left to the back rest at the right, with 8 shafts at 300 mm and every 16 mm behind it. Each shaft lifts its ends in proportion to its own distance from the fell, which is what gives the same 30 mm clear opening at the reed from every shaft. The resulting extension is 0.460 per cent at the front shaft and 0.722 per cent at the back, a ratio of 1.57. Vertical scale exaggerated 4 times.

Mechanics and drape

The shed is an extension

Every model of a finished cloth treats a thread as inextensible, and every one of them is about a fabric that has left the loom. On the loom the warp is stretched thousands of times a minute by the shed itself, and the amount is exact trigonometry with nothing fitted in it: the square of the shed's tangent, times the shaft's own distance from the fell, over twice what is left behind it.

Every cloth at 150 grams. The counts and setts that all weigh 150 g/m² at a crimp of 7 per cent and a balance of 1. Hollow marks are past the jam — arithmetic rather than cloth. Among the 10 that can be woven the cover factor runs from 0.28 to 0.77, a factor of 2.77, and every one of them is the fabric the specification asked for.

Setting and geometry

What a fabric weighs

Every fabric is sold by its weight in grams per square metre, and the number is a sum of four products in which no term appears alone. One equation, four unknowns: a hundred and fifty grams describes an open coarse cloth and a close fine one, and the cover factors differ by a factor of nearly three.

What a figure costs in shafts. Two families of block designs in 8-end satin on 8-end sateen at blocks of 8. One repeats three block-columns however wide it gets and costs 24 shafts at every width from 24 to 120 ends. The other gives every block-column a different pattern and costs 16, 24, 32, 40, 48 shafts as it grows — exactly 8 more per new column. Shafts are counted as distinct columns of the composite matrix.

Pattern and colour

What a figure costs the loom

A block design's shaft count does not depend on how wide the figure is, or how deep, or how many blocks it has. It depends on how many *different* block-columns it has, and each new one costs exactly one repeat of the ground weave — 8 shafts, then 16, then 24, in a straight line with no slope to fit.

Cloth doing a job

What holds a thread in a seam

A seam fails in two quite different ways, and the one the trade worries about is not the stitches breaking. It is the cloth's own threads sliding out of the weave beside the seam — and what resists that is friction at the crossings, accumulating multiplicatively, so a satin gives a seam a thousandth of the grip a plain weave gives it.

A fashioned edge at 1 wales in 2 courses. A knitted panel narrowing by 1 wale every 2 courses, drawn at the fabric's own aspect: a wale is 1.2791 times as wide as a course is tall, which is Munden's ratio of the two published constants. The edge therefore stands at 32.60 degrees from the wale, and that angle is the same in every yarn, at every gauge and at every loop length. Marks show where the 8 transfers fall.

Knits and other structures

A fashioned edge has a quantised angle

A knitted panel is shaped by transferring loops, so its edge steps by whole wales at whole courses and its angle is the arctangent of a fraction. The available angles turn out to be the same for every plain knit there has ever been — in any yarn, at any gauge, at any loop length — because the constant they scale by cancels the loop out. There are eighteen of them, and 16.67° between the last two.

The staircase a woven outline is. Four straight edges on a block grid, stepping 1 across in 1, 1 across in 2, 2 across in 1, 1 across in 4. Each tread is one repeat of 8-end satin, which at 24 by 22 threads per centimetre is 3.33 mm across and 3.64 mm up. A jacquard hook at 140 cm width is 1.17 mm, so the machine resolves 2.9 times finer than the cloth can use.

Pattern and colour

A woven outline is a staircase

A jacquard's resolution is quoted as its hook count, and on a 1,200-hook machine 140 cm wide that is a step of 1.17 mm. The cloth cannot use it. A figure's smallest feature is one repeat of the ground weave, which on an eight-end satin is 3.33 mm — so the machine resolves nearly three times finer than the fabric can hold, and a finer machine buys nothing at all.

The stitch density that makes the strongest seam. Seam strength against stitch density, as the two limits that decide it: the sewing thread crossing the seam, which rises with the stitches, and the fabric the needle perforates, which falls. The seam is the lower of the two, so the optimum is where they cross — and whether the fabric line falls at all is decided by the clear gap between threads against the width of the needle.

Cloth doing a job

The stitch that weakens the seam

More stitches per centimetre put more sewing thread across a seam and more holes through the cloth beside it, so seam strength rises, crosses and falls. Whether the fabric line falls at all is decided by the clear gap between two threads against the width of the needle — the same arithmetic a filter cloth is specified by, doing a different job.

Stick, slip, and the ratio between the two coefficients. The force in a thread as a cloth is agitated, with a static coefficient of 0.300 and a kinetic one of 0.225 — a ratio of 0.75, which is what fibre on fibre measures. The force climbs until it reaches the static limit, the contact breaks away, and while it is sliding it resists only at the kinetic limit. So a cloth that is being shaken can be left anywhere in the narrower band, and a cloth at rest anywhere in the wider one. What the trace cannot show is how much this buys: the band does not narrow in the ratio of the coefficients, because the restoring force stiffens away from the minimum, and the real narrowing is nearer 0.87 than 0.75.

What cloth is

Two coefficients, not one

Every friction on this site is a single number, and the account of why a cloth relaxes better when it is agitated depends entirely on there being two. Separating static from kinetic changes what a resting state is: a cloth at rest is held by one coefficient and a cloth being shaken by the other, and the band it can be left in narrows — by less than the ratio, because a cloth's restoring force is not linear in its extension.

Cloth doing a job

A cloth does not mind a hole

A hole in a film costs it two thirds of its strength whatever the hole's size, because a continuum concentrates stress at an edge. A cloth's threads carry their own load and hand almost nothing to their neighbours, so a hole costs exactly the threads it removes — a loss that is linear in the hole, independent of the sett, and zero for a slit along the load.

Float lengths in a honeycomb. The same draft twice. On the left, filled where the warp is on the face — which is all point paper says. On the right, every intersection shaded by the length of the float it belongs to, from one at the palest to 6 at the strongest. The gradient on the right is the whole mechanism of a relief weave and it is invisible on the left.

Weaves

A honeycomb gets its cells in the wash

The obvious mechanism is take-up on the loom, and the arithmetic says it is wrong: every end of a diamond passes through the long floats and the tight ones alike. What is left is finishing, and a cell is a region that wanted to shrink less than the cloth around it.

After the loom

A knit's dimensions come from its loop

A relaxed plain knit's courses, wales and stitch density depend on the loop length and on nothing else — not the yarn count, not the fibre, not the machine gauge. The constants are measured rather than derived, and the interesting thing about the published set is that it does not quite satisfy its own arithmetic.

How far a tube can be tapered by its loop. The same 10 wales by 10 courses of plain knit at the two ends of the usable loop range for a 20 tex yarn — 3.44 mm at the loose end and 2.80 mm at the tight one — drawn at a common scale in centimetres. On 240 needles the circumference falls from 192.0 cm to 156.0 cm, a taper of 18.8 per cent, and the fabric becomes 1.51 times as dense.

Knits and other structures

A tube can only be shaped by its loop

On a circular machine the needle count is the cylinder, so a seamless tube's circumference is its wale count times its wale spacing — and the wale spacing is the loop length over one constant. The loop is the only free quantity, the yarn bounds it at both ends, and what is left is a taper of 18.8 per cent bought at the price of a fabric half again as dense.

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