Textile Structure
how cloth is put together
Concept

Wale — where it appears

A column of loops running down a knitted fabric, which is the knit's counterpart of a warp end. Its spacing is a constant times the loop length, with no yarn diameter in it at all, which is Munden's result and is not obvious.

Named by 20 essays across 3 fields — each of them below, with the objects they name alongside it.

The knitted loop. One thread, bent into a course of loops, each of them drawn through the loop below. Nothing here is straight, which is why a knit extends in every direction while a woven cloth extends only on the bias.

The loop

A knit is one thread bent into loops, each drawn through the loop below. Nothing in it is straight, which is why it stretches in every direction while a woven cloth stretches only at an angle.

knits · Knit The tricot lapping. A warp-knit lapping drawn from the guide bar's movement. Each thread is coloured by the group of wales it belongs to, so a lapping that leaves the wales independent shows as several colours. This one joins them into 1 group.

Warp knitting, which is a different thing entirely

Every wale has its own thread, and if the thread never leaves its wale the fabric is a set of independent cords. Whether a lapping makes cloth is decided by a coprimality condition — the satin theorem, in a knit.

knits · Warp knit What a second guide bar buys. Independent fabrics left by each lapping across 12 wales, counted by walking the wale graph and checked against the greatest common divisor of the shogs with the width. A bar that leaves more than one is not making cloth; a second bar can put right what the first could not.

What a second guide bar is for

One warp-knit bar leaves the wales in as many independent fabrics as its shog shares factors with the width. Two bars leave the greatest common divisor of both — so a pair of shogs that each fail alone can succeed together, and a pair that share a factor cannot.

knits · Warp knit Corduroy: floats of 6 ends, cut. 3 wales of an extra weft floating over 6 warp ends each, cut at their midpoints so that each half stands away from the ground. The pile height is half a float's length and nothing else decides it, so a finer sett at the same float count gives a shorter pile; the wale spacing is the float plus its binding ends.

Corduroy is a cut float

An extra weft floats over some ends, a knife runs along the cloth, and each half of the float stands up. So the pile height is exactly half the float's length — which makes corduroy the one pile fabric whose surface is decided entirely by a quantity this site has been counting since its first essay.

fancy · Pile half-cardigan as an array. One cell per needle per course, over 2 repeats each way. K knits a new loop and casts the old one off, T tucks the yarn into the loop below without casting off, M misses the needle and floats past it. The margins carry the two conditions: a wale with no K in it never casts off, and a course with no K in it is never caught by anything. Both hold here.

Knit, tuck and miss

A weave is a matrix over two symbols and a weft knit is a matrix over three. The site's central question survives the translation intact: a weave falls apart when its above-and-below relation is disconnected, and a knit falls apart when a needle never knits.

knits · Stitch notation Yarn per needle, by structure. Wale spacings of yarn per needle position, at one loop length. A knitted loop is 4.30 of them — Munden's constant, measured rather than derived — a float across one needle is exactly one, and a tuck is taken as a stated multiple of a loop. Everything else follows by counting, so the percentages beside the bars are not estimates.

What a tuck costs

A knitted loop is about four wale spacings of yarn and a float across one needle is exactly one, so replacing a knit with a miss removes three quarters of a loop. That much is a count. What it does to the fabric's size is not, and this essay is careful about which is which.

knits · Stitch notation single float as an array. One cell per needle per course, over 2 repeats each way. K knits a new loop and casts the old one off, T tucks the yarn into the loop below without casting off, M misses the needle and floats past it. The margins carry the two conditions: a wale with no K in it never casts off, and a course with no K in it is never caught by anything. Both hold here.

The float in a knit

Five rungs of this anchor have taken the float to be a length of thread on the surface with nothing holding it down. A knit has one too, and it behaves the same way in the light and the opposite way in the hand — because a woven float lengthens its thread and a knitted one shortens its fabric.

knits · Float rib-float in section. A two-bed structure seen in section across the wales, over 3 repeats of course 1. The front bed's loops sit on the upper line and the back bed's on the lower one, offset by 0.5 of a needle pitch because the gating is rib. Of the 2 floats in the repeat, 2 lie in the gap between the beds and 0 on a surface. The upper panel is the fabric at the machine and the lower one is the same course with the beds closed up, which is what happens when the fabric is cast off — and neither panel is a relaxed fabric, because the loops are drawn as arches of one size and a real one settles wherever the yarn's bending leaves it.

A second bed changes what a float is

Every float so far has been on a surface, because every knit so far has had one needle bed. Put a bed behind it and the yarn runs in the gap between them — and over the whole enumeration of two-bed structures, 1,248 floats of 1,272 lie inside the cloth, on no surface at all.

knits · Two-bed tubular, as a graph of its wales. Every wale of tubular as a node — 2 on the front bed and 2 on the back — with one chain per course joining everything that course takes yarn on, because a course is one traverse of one yarn. The nodes are filled by which component they fall into. This structure comes out as 2 fabrics: F0+F1 and B0+B1. The same answer is obtained a second way, by walking every partition of the wales and asking whether any course straddles it, and the two are required to agree.

Does a double jersey hang together

Two beds knitting with nothing passing between them are two fabrics that happen to have been made at once. Of 6,561 two-bed arrays, 1,135 are fabrics and 50 of those are two fabrics — and 28 of the 50 split across the beds rather than along them, so neither half is a layer.

knits · Two-bed A fashioned edge at 1 wales in 2 courses. A knitted panel narrowing by 1 wale every 2 courses, drawn at the fabric's own aspect: a wale is 1.2791 times as wide as a course is tall, which is Munden's ratio of the two published constants. The edge therefore stands at 32.60 degrees from the wale, and that angle is the same in every yarn, at every gauge and at every loop length. Marks show where the 8 transfers fall.

A fashioned edge has a quantised angle

A knitted panel is shaped by transferring loops, so its edge steps by whole wales at whole courses and its angle is the arctangent of a fraction. The available angles turn out to be the same for every plain knit there has ever been — in any yarn, at any gauge, at any loop length — because the constant they scale by cancels the loop out. There are eighteen of them, and 16.67° between the last two.

knits · Shaping A knit's dimensions come from its loop length. Courses and wales per centimetre against loop length, for a plain weft-knitted fabric in one relaxation state. Neither axis carries a yarn count, a fibre or a machine gauge, and that is the finding: every plain knit measured sits on these two curves whatever it is made of.

A knit's dimensions come from its loop

A relaxed plain knit's courses, wales and stitch density depend on the loop length and on nothing else — not the yarn count, not the fibre, not the machine gauge. The constants are measured rather than derived, and the interesting thing about the published set is that it does not quite satisfy its own arithmetic.

finishing · Knit geometry How far a tube can be tapered by its loop. The same 10 wales by 10 courses of plain knit at the two ends of the usable loop range for a 20 tex yarn — 3.44 mm at the loose end and 2.80 mm at the tight one — drawn at a common scale in centimetres. On 240 needles the circumference falls from 192.0 cm to 156.0 cm, a taper of 18.8 per cent, and the fabric becomes 1.51 times as dense.

A tube can only be shaped by its loop

On a circular machine the needle count is the cylinder, so a seamless tube's circumference is its wale count times its wale spacing — and the wale spacing is the loop length over one constant. The loop is the only free quantity, the yarn bounds it at both ends, and what is left is a taper of 18.8 per cent bought at the price of a fabric half again as dense.

knits · Shaping The loop that costs nothing to extend. A plain knitted loop at rest and extended by 35 per cent, with the arcs marked. The arcs' radius is the diameter of the yarn the loop wraps, 0.167 mm, and it is set by contact rather than by the fabric's dimensions — so extending the fabric lengthens the legs and bends nothing further. The bending energy is 0.0176 N·mm at both, and the model therefore asks no force at all for an extension a woven cloth would refuse. What the drawing cannot show is what a real knit's first few per cent do cost, which is friction and yarn flattening and is not a bending property.

A knit is soft because it bends

Ask the same energy question of a woven cloth and a knitted one and the answers are not different by a factor — they are different in kind. A woven cloth's bending energy changes the moment it is extended. A knitted loop's does not change at all, exactly, over the whole of its extension, because its arcs are held to a radius by contact rather than by the fabric's dimensions.

knits · Knit The weight against the constant nobody has measured. Areal weight against the stitch-density constant, for four two-bed structures at 20 tex on a 0.35 cm loop with a tuck taken as 1.15 of one. Every line is exactly straight through the origin, because the weight is tex times yarn per repeat times k_s divided by the area of the repeat and there is no fitted constant anywhere in that division. The three vertical rules are the only measured values this site has — Munden's published k_s for plain single jersey in three relaxation states — and none of them is the right value for any structure drawn here. Where each line should be read is the whole of what is missing.

The constants do not compose

The yarn in a knitted structure is a sum of what each element takes, exactly, over structures nobody has measured. The size the structure relaxes to is not a sum of anything — and the whole gap between the two is one number per structure, which would cost forty-five fabrics each to obtain.

finishing · Knit geometry Which knitted structures spiral, at a twist factor of 4.0. A yarn leaves the spinning frame with a torque it has not been allowed to release, and a loop knitted from it leans. The lean per unit of twist factor above balance is measured; what is counted here is the structure. A loop on the front bed and one on the back are mirror images, so their torques have opposite signs, and a fabric that knits equally on both beds nets to zero whatever the yarn is doing — which is why 1x1-rib, 2x2-rib, interlock do not spiral and plain, half-cardigan, tubular do. The count has to be made per fabric and not per structure: an interlock and a tube both knit equally on the two beds, and they are opposite cases, because an interlock's two components each straddle the beds while a tube's are each wholly on one. The integrity criterion, which asks what nothing holds together, is what tells them apart. What the bars cannot show is the tube's second face, which leans the other way.

A jersey leans because its yarn still turns

A single-jersey T-shirt comes back from the wash with its side seam spiralling round the body, and a rib does not. The difference is not the yarn: it is a count. Loops on opposite beds are mirror images, so their torques oppose, and a fabric that knits equally on both nets to zero whatever the yarn is doing.

knits · Spirality The same error twice: scattered, and in a period. Two bands of 96 ends, drawn at spacings that differ from the reed's by the same root-mean-square amount — 5% of a dent, which is 21 µm. The upper band's errors are independent; the lower band's repeat every 4 ends, which is what one shaft set forward or one dent of the reed too wide produces. The displacement is drawn 8 times over scale, because at true scale it is half a pixel and both bands are picket fences; the arithmetic below it is at the true amplitude. The upper band reads as an even cloth with a little texture in it and the lower one has stripes, and nothing about the eye is needed to say why: at 96 ends the periodic arrangement is 7.8 times stronger at its own frequency than the scattered one is at any frequency, and over the 256 ends a buyer takes in at once it is 12.8. The ratio grows as the square root of how much cloth is looked at, which is why a fault-finding sweep is done at a distance rather than close up.

A course is one thread and a warp is many

A woven fabric draws its warp from two thousand packages side by side, so a yarn's drift averages out across the width. A weft knit takes whole courses from one package, so the same drift becomes a band — and the standard remedy for that turns an invisible error into a visible one.

knits · Knit The stripe a knitting machine chooses. A circular machine takes its yarn from a fixed number of feeders arranged round the cylinder, and feeder k lays every F-th course. So any difference between packages — a shade, a count, an evenness — is reproduced in the fabric with a period of exactly F courses, and at 20 courses per centimetre that is a band every 48.0 mm on a 96-feeder machine. The machine chooses the period, not the yarn. The spacing is proportional to the feeder count and inversely proportional to the course density, as the turn of the cylinder requires whatever the bars show, and a one-feeder machine produces no band at all from the same packages.

Why a knit shows a thick place

A woven cloth has hundreds of separate warp ends and averages a yarn's faults among them. A knit has one thread and a machine that repeats — so a difference between two packages becomes a stripe, and the machine chooses its period.

knits · Variation single jersey, as loops. Three courses of the same structure drawn as yarn. A knitted needle takes a new loop through the one below; a tuck takes the yarn into the loop below and leaves it on the needle, so that loop is held for another course; a miss floats straight past. Six needles is as many as a loop diagram can carry, which is why the array beside it exists.

A jersey has two surfaces

The face of a plain knit shows the legs of its loops, which run along the wale; the back shows the heads and feet, which run across it. So the two faces carry their crowns at right angles — the same situation as a damask's figure and its ground, in a fabric with no warp, no weft and no float.

knits · Knit How much of a fabric's yarn crosses between the beds. The share of half periods that cross from one bed to the other, read off each structure's own traverse rather than quoted. It is the mechanical difference between these fabrics in this account: a half period that crosses climbs the whole bed gap and one that does not climbs a yarn diameter. Single jersey and a tubular fabric come out at zero — the tubular one because its two faces are made on separate courses and never meet — and a one-by-one rib comes out at one, with every sinker loop crossing. A two-by-two rib is at a half, which is the number a reader would guess and is here counted.

Where a two-bed fabric's yarn is

Thirteen named structures, and for each of them the share of its yarn that crosses between the beds — read off its own traverse rather than quoted. It separates the fabrics into three groups, and one of the groups turns out not to be a fabric at all.

knits · Two-bed The course helix of a 30-inch machine with 96 feeders, unrolled. A knitted tube from a 30-inch machine with 96 feeders unrolled flat, one round wide, with its wales drawn straight along it and its courses climbing across it. The machine lays 96 courses in each turn, so each course climbs 96 course spacings — 48 mm of fabric — in one round of 2,262 wales, 162 cm: an angle of 1.70° from the tube's cross-direction. The course drawn heavy is followed round one turn. The vertical scale is exaggerated 6 times. What the drawing cannot show is the hand of the helix, which is set by the direction the cylinder turns.

A circular machine leans its courses whatever the yarn

Spirality is blamed on the yarn, and the yarn is most of it. The rest is the machine's. A circular knitting machine's needles make wales that run straight along the tube, and its feeders lay one course each per turn, so every course climbs its feeder count in every round: on a 96-feeder machine, 48 millimetres round 162 centimetres of tube, an angle of 1.7 degrees. The helix has no machine size in it, its hand is set by the way the cylinder turns, and it survives every remedy aimed at the yarn — a steamed yarn, a plied one, S and Z on alternate feeders, and a rib.

knits · Spirality

Named alongside it

The objects these essays reach for when they reach for this one.

CourseLoop lengthMissStitch densityStitch notationInterlockTwo-bedConnectivityFloatGatingKnit geometryLoop

All concepts