Textile Structure
how cloth is put together
Concept

Load-extension — where it appears

The curve of force against extension for a fabric, which for a knit is soft for a hundred per cent and then abruptly stiff. Nothing in the soft part is the yarn stretching: it is the loop reconfiguring at constant yarn length, and the stiffening is the yarn running out of slack between interlacings.

Named by 9 essays across 3 fields — each of them below, with the objects they name alongside it.

What a knit gives when it is pulled. Force against course-wise extension for a 20 tex cotton jersey at a 3.5 mm loop, computed from the loop's own bending with the relaxed shape as the yarn's natural one. The loop length is the same at every point on the curve: nothing here is the yarn stretching. It reaches 92% extension at 2.96 N per metre and then stiffens by a factor of 85 over the rest of the range, as the straight line between two interlacings runs up against the yarn between them. This is the number the collection's second phase recorded as a lower bound it could not compute, and it is still a lower bound in one respect: friction at the contacts is not in it, so a real fabric is stiffer than this and does not come back along the same curve.

What a knit gives when it is pulled

How far a knit stretches by rearranging its loops is usually given as a bound rather than a number, because saying more needs a loop with bending stiffness in it. Solved from the loop's own bending, the answer is a curve: soft for a hundred per cent, then stiffening by a factor of eighty as the yarn between two interlacings runs out of ways to be anywhere but straight.

knits · Knit A jersey gets taller before it gets shorter. How much a 20 tex cotton jersey shortens along its wales as it is pulled along its courses, with the course spacing at every extension chosen to minimise the loop's energy rather than assumed. Over the first 81% it is negative — the fabric gets 2.0% taller as it is pulled wider — and only then does it start to contract, reaching 88% at the geometric limit. A material with a negative Poisson ratio is a curiosity; a knit has one over part of its range for a reason with no material in it at all, which is that widening a wale at a fixed loop length first lets the loop's tightest bends open and only later starts taking height away from it.

A jersey gets taller before it gets shorter

Pull a knit along its courses and the first thing it does is grow along its wales — by two per cent, over the first eighty per cent of extension, before it turns round and contracts. The transverse response changes sign, and there is no material in the explanation at all.

knits · Knit Everything a plain knit can be, at one loop length. Bending energy over the two spacings a plain knit has to choose, for a 20 tex cotton yarn at a 3.5 mm loop, as a multiple of the energy the fully relaxed fabric holds. Darker is more. The solid edge is where the straight line between two interlacings reaches the yarn between them — the geometry's own limit, with nothing elastic in it — and there is no state beyond it at any force. Munden's three relaxation states are marked, and the thing to see is that they are not in a hollow: they lie along a slope, in order, with the most completely relaxed of them the highest. An unset yarn would slide down and to the right until it met the edge. Real fabrics sit where they were left.

How far a knit could go if its yarn were the limit

The yarn in a stitch allows three hundred and twenty per cent course-wise extension before the straight line between two interlacings reaches the thread spanning it. A jersey jams at about a hundred. The factor of three is the finding: what stops a knit stretching is not the loop running out of yarn.

knits · Knit Why a cuff is ribbed. The force a knit pulls back with, over the range a cuff is used across. It rises the whole way — 0.79 N per metre at 23% to 3.38 at 104% — and it is small throughout, which is the combination a cuff needs and almost nothing else supplies. A rib gets its extension by geometry, folding alternate wales to opposite faces so that its relaxed width is about half its opened one, and it gets its recovery from the loop reconfiguring. Neither is the yarn stretching, which is why a cuff made of a fibre with no elastic recovery at all still works.

A rib pulls back on a force the loop supplies

A cuff has to give a great deal at almost no load and come back reliably, and no ordinary material does both. A rib gets its extension from folding, which is geometry, and its return from the loop reconfiguring, which is now a computable force — under four newtons a metre over the whole range a cuff works across.

knits · Two-bed What a knit gives when it is pulled. Force against course-wise extension for a 20 tex cotton jersey at a 3.5 mm loop, computed from the loop's own bending with the relaxed shape as the yarn's natural one. The loop length is the same at every point on the curve: nothing here is the yarn stretching. It reaches 92% extension at 2.96 N per metre and then stiffens by a factor of 85 over the rest of the range, as the straight line between two interlacings runs up against the yarn between them. This is the number the collection's second phase recorded as a lower bound it could not compute, and it is still a lower bound in one respect: friction at the contacts is not in it, so a real fabric is stiffer than this and does not come back along the same curve.

A seam must give what the knit gives

A knitted seam fails because it is too short, not because it is too weak: the thread in it is nearly two thousand times stronger than the load it carries. What decides whether it survives is one line of geometry — the extension a seam can reach is twice the fabric's thickness times the stitches per unit length.

applied · Seams What a knit gives when it is pulled. Force against course-wise extension for a 20 tex cotton jersey at a 3.5 mm loop, computed from the loop's own bending with the relaxed shape as the yarn's natural one. The loop length is the same at every point on the curve: nothing here is the yarn stretching. It reaches 92% extension at 2.96 N per metre and then stiffens by a factor of 85 over the rest of the range, as the straight line between two interlacings runs up against the yarn between them. This is the number the collection's second phase recorded as a lower bound it could not compute, and it is still a lower bound in one respect: friction at the contacts is not in it, so a real fabric is stiffer than this and does not come back along the same curve.

The modulus a knit has instead of one

A fabric's stiffness in extension is usually its yarn's modulus with the geometry taken out. A knit's is not: dimensionally it can only be a bending rigidity over a length cubed, and the same yarn laid straight and parallel is thirty thousand times stiffer than the fabric made of it.

mechanics · Knit What a knitted band presses a limb with. Pressure against extension for a 20 tex cotton band at a 3.5 mm loop, wrapped round a 30 mm radius — a wrist. The pressure is the fabric's own tension per unit width divided by that radius, and the tension is the loop's bending with the relaxed shape as the yarn's natural one, so nothing here is fitted. Over the range a cuff is actually used across it runs from a twentieth of a millimetre of mercury to 0.85. The shaded bands are what a compression garment is specified at, and the curve does not reach the lowest of them until 277 per cent — which is not a cuff, it is a fabric stretched almost to the point where its yarn runs straight.

What a cuff presses with

A rib cuff holds a sleeve on a wrist, so it must be pressing. Divide its own recovery force by the radius it is wrapped round and the pressure comes out at eight tenths of a millimetre of mercury — a fiftieth of the lightest medical compression, and two orders below what the same fabric resists being squashed with.

applied · Pressure A tube of an elastic band knitted 157 mm round, up one leg. A tube knitted 157 mm round from an elastic band, pulled up an illustrative leg and read at four stations. At each the tube is stretched by the leg's circumference over its own, pulls back with the band's tension at that stretch, and presses with that tension over the leg's radius: ankle 22 cm, stretched 40%, 20.0 mmHg; lower calf 29 cm, stretched 85%, 32.1 mmHg; calf 36 cm, stretched 129%, 39.4 mmHg; below the knee 34 cm, stretched 116%, 37.6 mmHg. The calf is pressed 1.97 times as hard as the ankle. What the bars cannot show is the leg's own give, which a firm tube flattens and which changes the radius the law divides by.

A tube of one size presses the calf harder than the ankle

A band presses a limb with its tension over the limb's radius, so it is easy to conclude that a band grips hardest where the limb is thinnest. That is true of a band held at one tension, and no knitted tube is. A tube knitted to one size is stretched further wherever the leg is thicker, and its tension rises faster than the radius does: an elastic tube pressing an ankle at twenty millimetres of mercury presses the calf at thirty-nine, and a cotton jersey tube presses its calf three and a half times as hard as its ankle. A stocking graduated the other way has to pull hardest where it presses less.

applied · Pressure A graduated stocking knitted in 8 equal steps. The pressure a stocking knitted as 8 steps of fixed girth puts on the illustrative leg from ankle to knee, against the smooth graduation from 20 mmHg at the ankle to 12 below the knee that it approximates. The steps are equal in height. The rings, the pressure change along each step, run 4.79, 3.96, 3.32, 2.82, 2.43, 2.12, 0.87, 0.92 mmHg from the ankle up; the largest is 4.79 mmHg.

A stepped stocking should step most at the ankle

A graduated stocking asks for a girth that rises smoothly up the leg, and a knitting machine gives it one girth, then the next. Over each step the tube is one size on a stretch of leg that is not, so it presses harder at the top of the step than at the bottom, and the pressure up the leg is a saw-tooth. Each tooth is the leg's change of girth across the step divided by the girth squared — so it is largest just above the ankle, where the leg is thinnest and widening fastest. Eight equal steps leave a ring of 4.8 mmHg there; eight steps spaced by the leg's own shape leave 2.7 everywhere.

applied · Pressure

Named alongside it

The objects these essays reach for when they reach for this one.

ExtensibilityLoop lengthSpecificationElasticaElastic recoveryStitch densityContact pressureJammingPressure vesselAnisotropyRibTenacity

All concepts