Textile Structure
how cloth is put together
Concept

Harness — where it appears

The threading and the lifting plan together, which multiply back out to the draft and are the first thing on this site that is not the cloth. Its cost is what decides whether a pattern can be woven on a given loom, and it is a count of distinct columns rather than a judgement.

Named by 16 essays across 6 fields — each of them below, with the objects they name alongside it.

A 2/2 threading, run out to three widths. The same four shafts threaded for repeats of increasing width. The threading line runs up and back down; the harness never grows, and the number of ends it carries is bounded by the loom's width rather than by its shafts.

The harness does not grow

Nearly every account of a loom says the shaft count limits the repeat. It limits the repeat of a straight draw, and of nothing else — a reversed twill on ninety-six ends weaves on the same four shafts as the twill it was made from, and the ratio grows without bound.

fancy · Shafts The draft for 8-end satin, as a loom holds it. The 8-end satin written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

A jacquard is every end its own shaft

The machine is usually described as the one that weaves anything. What it actually does is abolish one of the loom's two budgets and make the other proportional to the width of the repeat — which turns a constraint on the design's kind into a constraint on its size, and those are very different things to be short of.

fancy · Jacquard The shed in section. A warp line 1200 mm from the fell of the cloth at the left to the back rest at the right, with 8 shafts at 300 mm and every 16 mm behind it. Each shaft lifts its ends in proportion to its own distance from the fell, which is what gives the same 30 mm clear opening at the reed from every shaft. The resulting extension is 0.460 per cent at the front shaft and 0.722 per cent at the back, a ratio of 1.57. Vertical scale exaggerated 4 times.

The shed is an extension

Every model of a finished cloth treats a thread as inextensible, and every one of them is about a fabric that has left the loom. On the loom the warp is stretched thousands of times a minute by the shed itself, and the amount is exact trigonometry with nothing fitted in it: the square of the shed's tangent, times the shaft's own distance from the fell, over twice what is left behind it.

mechanics · Shed What a figure costs in shafts. Two families of block designs in 8-end satin on 8-end sateen at blocks of 8. One repeats three block-columns however wide it gets and costs 24 shafts at every width from 24 to 120 ends. The other gives every block-column a different pattern and costs 16, 24, 32, 40, 48 shafts as it grows — exactly 8 more per new column. Shafts are counted as distinct columns of the composite matrix.

What a figure costs the loom

A block design's shaft count does not depend on how wide the figure is, or how deep, or how many blocks it has. It depends on how many *different* block-columns it has, and each new one costs exactly one repeat of the ground weave — 8 shafts, then 16, then 24, in a straight line with no slope to fit.

pattern · Blocks The draft for 2/2 twill, as a loom holds it. The 2/2 twill written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

How many shafts a draft needs

Every quantity counted so far is a property of the cloth. This one is a property of the loom — the number of distinct columns in the matrix — and it is very probably the strongest single predictor of which of the twenty-two thousand four-by-four drafts anybody ever wove.

weaves · Shafts Heddles per shaft: stripe. The threading of a narrow satin stripe on a broad plain ground, over a warp of 1,200 ends. Each bar is one shaft and its length is the heddles on it. The draft needs 10 shafts however they are loaded; the heaviest carries 500 and the lightest 25, a factor of 20.0. Spending 20 shafts instead brings the heaviest down to 100.

Where the heddles go

A draft says how many shafts it needs and says nothing about how the ends divide between them. On a satin stripe over a plain ground the two ground shafts carry twenty times what the stripe shafts do — and the only cure is to spend shafts, which turns the threading into an allocation problem with an exact answer.

fancy · Shafts What a shed costs, in newtons. The tension the shed puts into one end at each shaft of a 24-shaft harness, for a 25 tex cotton yarn. The strain is set by the loom's geometry alone; the tension is that strain times the yarn's modulus. The front shaft holds 0.52 N and the back 1.95 N, which is 14 and 52 per cent of the yarn's breaking load. What the chart cannot show is the rest of the warp tension, which the let-off adds on top of all of these and which no geometry decides.

What the shed costs, in newtons

The shed's strain has been computed here and could not be priced: a strain is a length over a length and says nothing about how hard a thread is being pulled. A modulus turns it into a tension — and the back shaft of a twenty-four-shaft harness turns out to hold its ends at half their breaking load, all day, from the geometry alone.

mechanics · Yarn stiffness The harness a strain budget buys. How many shafts stay inside a 1.0 per cent warp-strain budget, against the clear shed opening the loom needs at the reed: 12 mm gives 43, 16 mm gives 36, 20 mm gives 28, 24 mm gives 21, 30 mm gives 13, 36 mm gives 7, 44 mm gives 1. The shed's tangent enters the strain squared, so the opening is much the strongest thing a loom builder controls.

The harness has a depth

Why does a dobby carry sixteen or twenty-four shafts rather than two hundred? The usual answers are about the mechanism — how many jacks a box can drive, how many hooks a dobby has — and they are real limits that are not the binding one. A stated tolerance on warp strain is a stated distance from the fell, and a stated distance is a whole number of shafts. One per cent buys thirteen.

fancy · Shafts Three places a mistake can be made, and three shapes it leaves. A loom holds a design in three separate objects, and a single mistake in each of them produces a fault of a completely different size — not because the mistakes differ, but because of how many intersections each object controls. On a 50 m piece of muslin 1500 mm wide, holding 396,000,000 intersections: one end drawn on the wrong shaft is wrong at every pick for the whole length, 110,000 of them; one pick made in the wrong shed is wrong across the whole width once, 3,600; and one shaft tied wrongly to one treadle is wrong wherever that shaft's ends meet that treadle's picks, which is everywhere — 6,187,500, or 1.6% of the cloth. The ratio between the extremes is 1719 to one, and the largest of the three is the one nobody sees happen, because every thread is exactly where it should be.

Three mistakes and the shape each one leaves

A loom holds a design in three separate objects, and one error in each of them is the same size of error. What they cost differs by a factor of seventeen hundred — and the largest of the three is the one nobody can see happening, because every thread is exactly where it should be.

fancy · Shafts An 8-end weft-faced satin through a point tie on an end. The 8-end satin on a move of 3, weft-faced, woven through a point tie of 12 hooks that turns on a single end, so 22 ends carry one repeat. The strip above is the tie, hook number against end. Inside the satin the weft floats 7 ends; across the turn it floats 13, outlined, because on some pick the nearest interlacing is 7 ends away on both sides. What the drawing cannot show is how a long float at one line down the cloth behaves in use, which depends on the yarn and the finish rather than on the count.

A point tie nearly doubles the float at the turn

A point tie halves the hooks a symmetrical figure needs by driving every hook's end twice, out and back. It mirrors the ground as well, and a satin is symmetrical about no end: across the turn its weft floats 2n − 3 ends, or 2n − 2 between ends, at every hook count and wherever the satin starts. At eight ends that is thirteen or fourteen against seven — and the turn's other promise, more repeats that fit the width, is not kept either.

fancy · Jacquard A jacquard harness 130 cm wide under a 150 cm fall. A jacquard harness in front elevation, to scale: hooks spread over 40 cm, cords fanning down 150 cm to a comber board 130 cm wide, and hanging straight from the board to their mails. The centre cord is vertical and lifts its mail by the whole 10 cm hook lift; the edge cord leans 16.7° and lifts its mail 9.60 cm, 96.0% as far, and its bend at the board adds 9% to the hook's load at a friction coefficient of 0.3. What the drawing cannot show is the tie that decides which hook feeds which hole, which in a real mount is not the simple spread assumed here.

A jacquard harness needs three half-spans of height

A jacquard has no front shaft and no back one, so every end takes the same shed — as long as every cord hangs straight. Across the width they cannot: the hooks sit in a machine a few tens of centimetres wide and the comber board is as wide as the cloth, so an edge cord leans and its mail rises by the difference of two hypotenuses rather than by the hook's lift. Holding the edge shed within five per cent of the centre's takes a fall of about three times the edge cord's sideways reach, and that is a height a room has to have.

fancy · Jacquard The draft for 2/2 twill, as a loom holds it. The 2/2 twill written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

A lifting plan says nothing without a threading

The second of the notations for something larger than a weave is a pair, not a notation: a threading and a lifting plan, and neither alone expresses anything. The pair's image is exactly the drafts with no more distinct columns than there are shafts — 98 at two shafts, 5,282 at three, all 22,874 at four — and it is not nested with the profile draft's in either direction. The profile reaches 192 drafts that need all four shafts, and misses 64 of the 98 a two-shaft loom weaves.

cloth · Notation A comber board for 60 ends a centimetre, in side elevation. A jacquard's comber board seen from the side, with the fell of the cloth at the left and the back rest at the right. The board carries one hole per end; at 60 ends a centimetre the ends are 0.167 millimetres apart and a cord with a mail on it needs 0.9, so the holes are ruled in 6 rows staggered fore and aft, 6 millimetres apart — a harness 30 millimetres deep. Each row's ends are strained by its own distance from the fell: 0.460 per cent at the front and 0.524 at the back, a spread of 0.0636. What the elevation cannot show is the sideways fan of the cords above the board, which is a separate and much larger geometry.

A jacquard's harness has a depth after all

A jacquard was said to escape the shaft loom's depth entirely, because every mail hangs at the same distance from the fell. Every mail does, if the comber board has one row of holes — and it cannot. At sixty ends a centimetre the ends are a sixth of a millimetre apart and a cord with a mail on it wants most of one, so the holes are ruled in six rows thirty millimetres deep. The escape is real and it is a factor of eight rather than a release, and it closes as the cloth is set finer.

fancy · Jacquard What one wrong symbol reaches. Five kinds of symbol, with how many of them a document holds and how many intersections of a 1800-by-1800 piece one of them decides. A threading digit reaches 810,000; a jacquard card's hole reaches one. The product of the two columns is 3,240,000 in every row, because each set of symbols decides every intersection of the piece exactly once.

The shortest notation has the longest mistakes

Four essays of this account have asked what each notation can express. None has asked what happens when one is written down wrong, and the answer is an identity rather than a tendency: a notation's symbols partition the cloth, so the count of symbols times the reach of one is the piece, in every notation, with nothing to trade. One threading digit decides 810,000 intersections of a square metre and one of a jacquard's holes decides one — and only the threading can be wrong while the cloth is right.

cloth · Notation One wrong threading digit against two. What becomes of a threading when one digit is wrong and when two are, over every draft in the four-by-four sweep: one digit wrong, 252,968 cases, 45.0 per cent refused by the drawdown, 54.8 per cent a different cloth, 0.228 per cent the same cloth; two digits wrong, 1,074,972 cases, 59.1 per cent refused by the drawdown, 39.6 per cent a different cloth, 1.285 per cent the same cloth.

A second wrong digit is silent only by cancelling the first

One wrong threading digit leaves the cloth exactly as it was 576 times in 252,968, all on three-shaft drafts. The obvious guess about two was that silence would become the rule, since two changed digits can swap two shafts and swapping shafts is the harness's own freedom. Counted over all 1,074,972 pairs, two wrong digits are silent 1.29 per cent of the time — five and a half times as often, on fifteen times as many cloths — and never by adding one silent slip to another. Every silent pair is two audible errors cancelling, and at two errors point paper and lifting plans, which can never be wrong silently by one symbol, are silent almost as often.

cloth · Notation How likely one staple length of yarn is to be weaker than a tension, under three laws. The probability that one independent try — a staple length of a 20 tex cotton yarn — is weaker than a tension, on a logarithmic scale, with the tension as a fraction of the yarn's 500 mm breaking load. Three laws are drawn, a normal, a lognormal and a Weibull, each fitted to reproduce the same two tensile tests at 100 and 500 mm exactly. Near the breaking load, where a tensile test samples at about one chance in 18, they lie together. At one chance in 1.4×10⁸, where a warp of 4,000 ends by 1,000 metres samples, they are far apart: at the back shaft's 52 per cent the three give normal 1.3×10⁻⁷, lognormal 1.1×10⁻¹¹, Weibull 4.0×10⁻⁶ per try. What the chart cannot show is which of the three a real yarn follows, which no tensile test can decide.

A warp breaks in a tail no tensile test reaches

A 500 mm tensile test is the weakest of about eighteen staple lengths of yarn. A warp of four thousand ends by a thousand metres is the weakest of a hundred and forty million, and an end breaks wherever one of them is weaker than the shed's tension. Three strength laws fitted to the same two tensile tests agree within five per cent at every gauge a tester can clamp, and disagree by a factor of 375,000 on how many ends a warp will break at the back shaft.

setting · Assembly

Named alongside it

The objects these essays reach for when they reach for this one.

ThreadingJacquardLifting planShaftsShedLoomRepeatCensusWarp strainEnumerationNotationShaft

All concepts