Textile Structure
how cloth is put together
Series

Two-bed — the series

8 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. rib-float in section. A two-bed structure seen in section across the wales, over 3 repeats of course 1. The front bed's loops sit on the upper line and the back bed's on the lower one, offset by 0.5 of a needle pitch because the gating is rib. Of the 2 floats in the repeat, 2 lie in the gap between the beds and 0 on a surface. The upper panel is the fabric at the machine and the lower one is the same course with the beds closed up, which is what happens when the fabric is cast off — and neither panel is a relaxed fabric, because the loops are drawn as arches of one size and a real one settles wherever the yarn's bending leaves it.

    A second bed changes what a float is

    Every float so far has been on a surface, because every knit so far has had one needle bed. Put a bed behind it and the yarn runs in the gap between them — and over the whole enumeration of two-bed structures, 1,248 floats of 1,272 lie inside the cloth, on no surface at all.

    part 1 · knits
  2. tubular, as a graph of its wales. Every wale of tubular as a node — 2 on the front bed and 2 on the back — with one chain per course joining everything that course takes yarn on, because a course is one traverse of one yarn. The nodes are filled by which component they fall into. This structure comes out as 2 fabrics: F0+F1 and B0+B1. The same answer is obtained a second way, by walking every partition of the wales and asking whether any course straddles it, and the two are required to agree.

    Does a double jersey hang together

    Two beds knitting with nothing passing between them are two fabrics that happen to have been made at once. Of 6,561 two-bed arrays, 1,135 are fabrics and 50 of those are two fabrics — and 28 of the 50 split across the beds rather than along them, so neither half is a layer.

    part 2 · knits
  3. Why a cuff is ribbed. The force a knit pulls back with, over the range a cuff is used across. It rises the whole way — 0.79 N per metre at 23% to 3.38 at 104% — and it is small throughout, which is the combination a cuff needs and almost nothing else supplies. A rib gets its extension by geometry, folding alternate wales to opposite faces so that its relaxed width is about half its opened one, and it gets its recovery from the loop reconfiguring. Neither is the yarn stretching, which is why a cuff made of a fibre with no elastic recovery at all still works.

    A rib pulls back on a force the loop supplies

    A cuff has to give a great deal at almost no load and come back reliably, and no ordinary material does both. A rib gets its extension from folding, which is geometry, and its return from the loop reconfiguring, which is now a computable force — under four newtons a metre over the whole range a cuff works across.

    part 3 · knits
  4. A rib crosses a gap where a jersey crosses a diameter. A one-by-one rib in section across 5 wales, drawn at a bed gap of 3 yarn diameters — 0.501 mm — because the relaxed gap of a rib is a measurement this collection does not hold and every figure of one says what it was drawn at. Alternate wales sit on opposite beds, so every sinker loop between them travels the whole gap. In a jersey the same yarn climbs one diameter, 0.167 mm. That single difference takes the contact force from 38.30 mN at 11.7° out of the fabric to 72.51 mN at 16.2°, and the through-thickness part from 7.81 mN to 20.17 mN.

    A rib climbs a gap

    A jersey's yarn crosses one diameter between interlacings because that is what a crossing of two threads is. A rib's crosses the whole distance between the two beds. Nothing else in the model changes, and that one length is the whole mechanical difference between the fabrics.

    part 4 · knits
  5. How much of a fabric's yarn crosses between the beds. The share of half periods that cross from one bed to the other, read off each structure's own traverse rather than quoted. It is the mechanical difference between these fabrics in this account: a half period that crosses climbs the whole bed gap and one that does not climbs a yarn diameter. Single jersey and a tubular fabric come out at zero — the tubular one because its two faces are made on separate courses and never meet — and a one-by-one rib comes out at one, with every sinker loop crossing. A two-by-two rib is at a half, which is the number a reader would guess and is here counted.

    Where a two-bed fabric's yarn is

    Thirteen named structures, and for each of them the share of its yarn that crosses between the beds — read off its own traverse rather than quoted. It separates the fabrics into three groups, and one of the groups turns out not to be a fabric at all.

    part 5 · knits
  6. A rib is quietest at a gap of two diameters. The through-thickness force of a one-by-one rib against the bed gap it is knitted at, in units of the yarn's own diameter. It does not rise from the bottom, and the dip is geometry rather than noise: a crossing is shared between the two half periods either side of its sinker loop, and each of those also carries the interlacing's own diameter — one climbing with it and one against. At a gap of two diameters the second half period climbs nothing at all, and the fabric is at its quietest through its own thickness. Above that both halves climb the same way and everything rises together, which is the regime a real rib is knitted in: 14.8 mN at 5 diameters against 7.0 mN at two.

    A rib is quietest at two diameters

    Open the beds of a rib and everything about it should get stronger. It does not. The through-thickness force falls to a minimum at a bed gap of exactly two yarn diameters and rises on both sides of it, because a crossing's climb and an interlacing's own climb cancel there.

    part 6 · knits
  7. Which knitted fabrics lie flat, counted from the structure matrix. The curl balance of every named two-bed structure this site holds, with a tuck counted in full on the bed that took its yarn: the yarn a repeat puts on the front bed minus the yarn it puts on the back, over the total. A fabric lies flat exactly when it is zero, and the criterion has to put single jersey at one end and a one-by-one rib at the other or it is worth nothing — which it does, at 1.00 and 0.00. What it is for is the rest: a tubular fabric balances because it is two jerseys facing opposite ways, both cardigans balance because a tuck holds yarn on the bed that took it, and half-milano and a three-by-one rib come out front-heavy — which is what they are and what they do. 6 of the 13 structures curl.

    Which knitted fabrics lie flat

    Curl was explained here by counting face changes between courses, which works for stockinette and garter and reaches nothing else. The same question turns out to be a signed sum over a structure's own grid — and it answers for every fabric a two-bed machine can make, including the ones nobody has a rule for.

    part 7 · knits
  8. How much of a fabric's yarn crosses between the beds. The share of half periods that cross from one bed to the other, read off each structure's own traverse rather than quoted. It is the mechanical difference between these fabrics in this account: a half period that crosses climbs the whole bed gap and one that does not climbs a yarn diameter. Single jersey and a tubular fabric come out at zero — the tubular one because its two faces are made on separate courses and never meet — and a one-by-one rib comes out at one, with every sinker loop crossing. A two-by-two rib is at a half, which is the number a reader would guess and is here counted.

    A tube and an interlock balance for different reasons

    Two structures come out identically flat on a signed count and are as unalike as two knitted fabrics get. One is two jerseys that curl in opposite directions and are joined at the edges; the other is a fabric whose every course crosses. Telling them apart needs a different question asked of the same grid.

    part 8 · knits

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