Textile Structure
how cloth is put together
Series

Rib weaves — the series

5 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. Plain weave, doubled. Plain weave, then the same weave with its picks grouped in 2, its ends grouped in 2, and both — which are a warp rib, a weft rib and a hopsack — and a 2/2 twill beside them for comparison. The rules under the drafts bracket the threads that lift together on every pick and so lie touching. Each doubling multiplies the cloth's own unit by 2: 2, then 4, then 8 intersections. The hopsack and the twill interlace equally often and are drawn from different rules. The setts under each draft are the densest that weave may be set at with a 0.25 mm yarn, and a rib's two are 0.750 apart where every other weave here is square.

    A cord is a stripe with no colour in it

    Warp rib, weft rib and hopsack are plain weave with its threads doubled, in the warp, the weft, or both. Six of the nine measures this site takes off a matrix cannot tell a 2/2 hopsack from a 2/2 twill, and the three that can are not the ones a weaver quotes.

    part 1 · weaves
  2. What a group of 2 threads behaves as. A group of 2 threads of 250 µm with nothing separating them, beside the single thread of the same width and the single thread of the same yarn, all drawn to one scale. The bars are the group's four readings as ratios. Cover is a width and adds, so the group covers exactly what a 500 µm thread would — with 50 per cent of its yarn. Bending rigidity is a second moment and does not add: 2 threads free to slide give 12.5 per cent of the thick thread's and the same 2 fused into one body give 62.5, so a real group is somewhere between and where depends on friction. Against the thread of the same yarn the two readings point opposite ways: the group covers 1.41 times as much and bends 0.50 times as stiffly if free. What the drawing cannot show is the friction that decides where between the two limits a finished cloth sits.

    A group is one thread for cover and two for bending

    The rung below leaves a limitation standing: two ends with nothing between them lie touching, and whether they behave as one thread of twice the diameter was said to depend on twist, hairiness and finish. Three of the four measures have exact answers with no friction in them and no two agree. A pair covers exactly what a double-diameter thread covers, with half its yarn, and bends at between an eighth and five eighths of its rigidity — and at equal yarn it covers forty per cent more and bends half as stiffly.

    part 2 · weaves
  3. A warp rib's cord, at doublings of 2 and 4. One warp end drawn in section along the cloth, over the pick groups of a warp rib, at doublings of 2 and 4 and at one scale. The cord's crests are the pick groups and its two dimensions come from different places. The height is the weft's own crimp amplitude and Peirce's closure condition caps it at the two yarn diameters together — 500 µm here — so it runs 304 µm at a doubling of 2 and 361 at 4, which is 61 and 72 per cent of the ceiling. The pitch is the doubling times the pick spacing and has no ceiling at all. So a larger doubling gives a taller cord and a wider one, and wider faster: the aspect falls from 0.40 to 0.29. What the section cannot show is what a finish does, which flattens the cord without changing either the pitch or the ceiling.

    A cord's height has a ceiling and its width has none

    A warp rib's cord is a wave, and its two dimensions come from two different places. The height is the weft's own crimp amplitude, and Peirce's closure condition caps it at the two yarn diameters together — 500 µm for a quarter-millimetre yarn, of which a 2/2 rib reaches 304 and a 6/6 rib 391. The pitch is the doubling times the pick spacing and has no cap at all. So a bolder rib is taller and wider, and wider faster: the aspect falls from 0.41 to 0.22.

    part 3 · weaves
  4. Grouping the two systems by different amounts. Plain weave with its ends grouped by one number and its picks by another, over a grid of both. The four weaves the trade names are the corners of this space — plain at one and one, a warp rib down the first column, a weft rib along the first row, a hopsack on the diagonal — and the interior is the oblong matt, which has a name and no literature. Every cell weaves on two shafts, so the harness cannot tell any of them apart; the fundamental domain is exactly 2ab, so the notation's cost is the product; and the longest float is the larger of the two groupings. The two densest setts move with the two groupings separately, so the sett ratio is one exactly on the diagonal and nowhere else — a 3×1 matt sets at 1.50 and its transpose at the reciprocal. What the grid cannot show is the cord: the diagonal has no directional relief at all and everything off it does, in the direction of the larger grouping.

    The four named weaves are corners of a family

    Plain, warp rib, weft rib and hopsack are one construction with two knobs, and the trade turns both together or neither. Group the ends by two and the picks by three and the result is an ordinary cloth with a name, no literature and a fundamental domain of twelve intersections on two shafts — and the family's three quantities all have closed forms: two shafts everywhere, a unit of exactly 2ab, and a longest float of the larger grouping.

    part 4 · weaves
  5. How hard each grouping holds its own threads. The grip a cloth has on one of its own threads inside a 10 mm seam allowance, for six members of the doubled family at 24 threads per centimetre and a friction coefficient of 0.3. Grip accumulates multiplicatively at every crossing — the capstan equation on Peirce's own weave angle — so it is exponential in the crossings, and the crossings are the interlacing rate times the intersections in the allowance. The family's interlacing rate has a closed form, (a + b)/2ab, which is half the sum of the two reciprocals — so the two groupings enter symmetrically and each one saturates. The dashed line is the thread's own strength: a cloth whose grip falls short of it lets the thread slide out rather than break, which is seam slippage. A 2/2 hopsack is below it at this allowance and a 1/4 warp rib is above, on cloths whose firmness differs by an eighth. What the bars cannot show is the friction coefficient, which is measured and is not a constant of cloth; the ordering holds at every value anybody reports and the sizes do not.

    What nothing separates comes out together

    The doubled family's interlacing rate has a closed form — half the sum of the two groupings' reciprocals — so a seam's grip on its own threads is the exponential of a harmonic mean, and it saturates in each grouping separately. At a ten-millimetre allowance a 2/2 hopsack holds a thread at seventy-four times the applied tension and a 1/4 warp rib at two hundred and eighteen, on cloths whose firmness differs by an eighth.

    part 5 · weaves

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