Jacquard — the series · Textile Structure

The draft for 8-end satin, as a loom holds it. The 8-end satin written the way a weaver writes it: the threading above, saying which shaft each end hangs on; the lifting plan to the right, saying which shafts rise on each pick; and the cloth below, which is not copied from the weave but produced by running those two against one another and then checked against it.

A jacquard is every end its own shaft

The machine is usually described as the one that weaves anything. What it actually does is abolish one of the loom's two budgets and make the other proportional to the width of the repeat — which turns a constraint on the design's kind into a constraint on its size, and those are very different things to be short of.

part 1 · fancy

Figure and ground on 8 ends. A damask is a satin and its own complement. The figure is warp-face and the ground is weft-face, they carry the same longest float and need the same shafts on the same threading, and the whole of the pattern is carried by which system is on top.

A damask is its own complement

The pattern is carried by direction alone. Figure and ground are the same satin, one warp-face and one weft-face, with the same longest float, the same shaft count and the same threading — so the cloth's most famous effect costs it no structural difference whatever between the two areas.

part 2 · fancy

An 8-end weft-faced satin through a point tie on an end. The 8-end satin on a move of 3, weft-faced, woven through a point tie of 12 hooks that turns on a single end, so 22 ends carry one repeat. The strip above is the tie, hook number against end. Inside the satin the weft floats 7 ends; across the turn it floats 13, outlined, because on some pick the nearest interlacing is 7 ends away on both sides. What the drawing cannot show is how a long float at one line down the cloth behaves in use, which depends on the yarn and the finish rather than on the count.

A point tie nearly doubles the float at the turn

A point tie halves the hooks a symmetrical figure needs by driving every hook's end twice, out and back. It mirrors the ground as well, and a satin is symmetrical about no end: across the turn its weft floats 2n − 3 ends, or 2n − 2 between ends, at every hook count and wherever the satin starts. At eight ends that is thirteen or fourteen against seven — and the turn's other promise, more repeats that fit the width, is not kept either.

part 3 · fancy

A lancé weft bound where the 8-end satin interlaces. A warp-faced 8-end satin on a move of 3, with an extra weft thrown after every ground pick and laid on the face over figures 12 ends wide and 28 ends apart. Between figures it is bound only on ends the ground already drops on an adjacent pick, 56 places in the drawn repeat, which leaves back floats of at most 4 and no binding on the face. The drawing is 40 ends by 16 picks and counts as 1 cloth. What it cannot show is whether a binding point counted as hidden is hidden in a real cloth, which depends on the yarns' contrast and on how closely the ground's floats cover it.

A brocade weft floats as far as the next figure

A brocade's pattern weft is a third thread, laid on the face only where the figure wants it. Thrown from selvedge to selvedge it floats on the back across the whole gap to the next figure, unless an end is dropped under it — and on a satin ground a dropped end hides only where the ground already interlaces. That fixes the shortest float that shows nothing, at the larger of the move and its complement less one, and puts the smoothest satin ground at odds with the best-bound brocade.

part 4 · fancy

A jacquard harness 130 cm wide under a 150 cm fall. A jacquard harness in front elevation, to scale: hooks spread over 40 cm, cords fanning down 150 cm to a comber board 130 cm wide, and hanging straight from the board to their mails. The centre cord is vertical and lifts its mail by the whole 10 cm hook lift; the edge cord leans 16.7° and lifts its mail 9.60 cm, 96.0% as far, and its bend at the board adds 9% to the hook's load at a friction coefficient of 0.3. What the drawing cannot show is the tie that decides which hook feeds which hole, which in a real mount is not the simple spread assumed here.

A jacquard harness needs three half-spans of height

A jacquard has no front shaft and no back one, so every end takes the same shed — as long as every cord hangs straight. Across the width they cannot: the hooks sit in a machine a few tens of centimetres wide and the comber board is as wide as the cloth, so an edge cord leans and its mail rises by the difference of two hypotenuses rather than by the hook's lift. Holding the edge shed within five per cent of the centre's takes a fall of about three times the edge cord's sideways reach, and that is a height a room has to have.

part 5 · fancy

A comber board for 60 ends a centimetre, in side elevation. A jacquard's comber board seen from the side, with the fell of the cloth at the left and the back rest at the right. The board carries one hole per end; at 60 ends a centimetre the ends are 0.167 millimetres apart and a cord with a mail on it needs 0.9, so the holes are ruled in 6 rows staggered fore and aft, 6 millimetres apart — a harness 30 millimetres deep. Each row's ends are strained by its own distance from the fell: 0.460 per cent at the front and 0.524 at the back, a spread of 0.0636. What the elevation cannot show is the sideways fan of the cords above the board, which is a separate and much larger geometry.

A jacquard's harness has a depth after all

A jacquard was said to escape the shaft loom's depth entirely, because every mail hangs at the same distance from the fell. Every mail does, if the comber board has one row of holes — and it cannot. At sixty ends a centimetre the ends are a sixth of a millimetre apart and a cord with a mail on it wants most of one, so the holes are ruled in six rows thirty millimetres deep. The escape is real and it is a factor of eight rather than a release, and it closes as the cloth is set finer.

part 6 · fancy

A damask is the only figure that costs its beam nothing

Figure and ground consume warp at different rates, and the difference accumulates down the length of the figure. An eight-end satin figure on a plain ground puts its two regions fourteen per cent apart, which on a loom absorbing a millimetre of slack bounds the figure at eight and a half millimetres. A damask's two regions are the same satin used two ways, so complementation leaves both float lengths where they were — and their crimps are identical rather than close, to the last bit of a double.

part 7 · fancy

The beams a disc 12 blocks across needs, column by column. A disc 12 blocks across, 12 blocks by 12, figure shaded, with the beam feeding each column of ends written above it, for a figure floating 8 on a ground floating 1, whose warp crimps are 14.15 per cent apart, at 4 mm blocks over a 100 m piece with 1.2 mm of slack. It has 4 distinct columns and 4 distinct shares of the repeat in figure, and needs 4 beams. What the grid cannot show is the cloth's own crimp interchange, which would move tension between the columns instead.

A figured warp needs a beam for every share of its figure

Figure and ground take up warp at different rates, so a figured cloth on one beam is bounded in how long its figure may run, and a second beam is the obvious escape. It escapes only for ends that live wholly in one region. An end that crosses the figure for part of the repeat consumes warp at its own rate, and two ends can share a beam only if they spend the same share of the repeat in the figure and never drift a slack apart inside it. So a round figure twelve blocks across needs four beams, ninety-six blocks across needs twenty-nine, and any crimp difference at all — a third of a per cent will do — costs every one of them over a piece.

part 8 · fancy