Textile Structure
how cloth is put together
Series

Integrity — the series

10 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. Whether the cloth is one cloth. Two drafts. Both interlace everywhere, both have short floats, and both look like perfectly ordinary weaves. One is a single fabric and the other is two fabrics lying on each other, and the bars beside each strand say which layer it belongs to.

    Does it hang together

    A draft can interlace everywhere, have short floats, and describe two fabrics lying on each other rather than one. Nothing about the drawing says so, and the test that does is exact.

    part 1 · cloth
  2. The plait braid. A braid written as a word of crossings and drawn from it. Each strand is coloured by the component of the above-and-below relation it belongs to, so a word describing two independent braids rather than one shows as two colours. This one is 1 braid.

    Braids and the third thread system

    A braid is one set of strands interlacing with itself at an angle, so the question of whether it holds together is the same question a weave answers — and most crossing sequences answer it badly.

    part 2 · cloth
  3. A web at 6 fibre lengths squared per unit area. Straight fibres dropped at random positions and random angles. The largest connected group is drawn solid; everything not joined to it is drawn faintly. Whether that group reaches both edges is what decides whether this is a sheet or a heap.

    Nonwovens, and what holds them together instead

    A web of fibres laid down at random has no repeat, so the exact test for whether a fabric holds together has nothing to work on. What replaces it is a threshold, and the threshold is sharp.

    part 3 · cloth
  4. A double cloth. Two complete fabrics woven in one repeat, and what happens when a single intersection is turned over. The layer count beside the draft is computed from the matrix drawn, and the census below it is every single-square change tried in turn.

    Backed and stitched constructions

    A double cloth is two fabrics woven at once, and the check that verifies it says exactly two. Turn one intersection over and it says one — which means one mistake is enough to destroy the construction, and the enumeration says half of them would do it.

    part 4 · weaves
  5. A leno and the open plain weave it is not. Two warp ends and the picks they hold. On the left the doup end passes under its partner between picks and comes up the other side; on the right it never crosses, which is an open plain weave at the same sett. The layer count under each panel is computed by the same criterion that decides every other draft, and it returns the same verdict for both.

    The criterion cannot see friction

    This site's central check is exact, decidable in linear time, and structurally incapable of distinguishing a carpet from a fabric that sheds. That is not a defect to be repaired — a separation exists or it does not, and there is no margin in it — and the fancy weaves are precisely the constructions that live in the gap.

    part 5 · fancy
  6. 3 cloths on 6 ends. A repeat of 6 ends and 6 picks holding 3 complete cloths, each with 2 ends and 2 picks of its own. The bars beside the strands say which cloth each belongs to; the ceiling at this size is 3, and the longest float is 5 because the face warp passes over every pick below it.

    How many layers a draft can have

    Of the 22,874 four-by-four drafts this site sweeps, 22,730 are one cloth and 144 are two. None is three, and none can be — a repeat of n ends holds at most n halved cloths, because every cloth needs two ends and two picks of its own before it interlaces at all.

    part 6 · cloth
  7. Unlinked: a woven crossing: as close as anybody likes, and never through. Two closed curves and the Gauss linking integral taken over them, which returns 0.0000 at 200 segments a curve. A woven crossing: as close as anybody likes, and never through. A linking number is an integer, so a value coming back at a few thousandths of one is the discretisation reporting itself rather than a fabric that is slightly linked. The two arrangements are the two ways of making cloth: a knitted fabric's courses link and a woven cloth's threads do not, at any crimp and for ever.

    A braid is a third way to hold threads

    Weaving holds by friction and knitting holds by linking. A braid does neither: its strands travel across the structure and back, so no pair of them is linked and no pair of them returns to where it started — and it holds without a reed, a beat-up or a sett.

    part 6 · fancy
  8. How much too thick a round section is, and what reconciles it. For each cloth in this site's table: the thickness a circular Peirce section predicts, the thickness a cloth of that construction measures, and the force per crossing that makes the flattened model reproduce the measurement. The over-prediction runs from 36% to 81%. The reconciling forces span a factor of 4.6 across a table whose counts span a factor of six, and every one of them is of the order of the contact force the cloth's own warp tension supplies — which is what makes this a model rather than eight fitted parameters. What the rows cannot show is that the thicknesses are trade figures for cloths of these constructions rather than measurements of these particular fabrics, so what is being read is an ordering.

    The criterion gets a force

    This site's integrity criterion decides exactly whether a draft describes one cloth, and has one standing limitation: it says a tuft bound under one pick and a tuft bound under three are both attached, and it is right, and one of those is a carpet while the other sheds. What separates them needs a normal force in a fabric that is not under tension — the number the rung that computed it recorded as unavailable, and the one a thickness gauge now supplies.

    part 7 · fancy
  9. The pressure a wetting generates in a close cloth. The pressure a sheeting's yarn is compacted at, against how far its fibres have swollen. Below 9.29% the cloth accommodates the swelling as a shape change and the pressure is nothing; above it there is no state at constant thread length, so the yarn must be compacted back to a diameter the geometry can hold and van Wyk's cube law prices it. At cotton's 20% it is 7.80 MPa. The other route out — stretching the threads until they are long enough to wrap the swollen partner — needs 9.1% of strain against a breaking strain of 6.6% computed from the site's own tenacity and modulus, so the thread would break first and there is one route rather than two. What the curve cannot show is its own uncertainty: van Wyk's constant runs from 0.003 to 0.011, so the height of this curve is known to a factor of nearly four and its shape is not.

    A wetting supplies the force the criterion needs

    This collection's criterion decides whether a cloth is one cloth, exactly, and cannot see friction — so pricing what it misses needed a contact force, and the only one available had a measured fabric thickness inside it. A wetted close cloth generates one from geometry alone, and it lands within seven per cent of the measured route's answer.

    part 8 · fancy
  10. A plain weave with one end missing. A plain weave on the left and the same cloth with one end broken and not pieced up on the right, drawn over 2 repeats so that the fault can be seen as the cloth has it: absent from every repeat, for the whole length of the piece. The picks that were held by the missing end are now held by whatever is on either side of it, so the longest float across the ends goes from 1 to 3 end widths — measured in the width the cloth had rather than in the narrower repeat, because the place the end used to occupy is still there. Every pick still changes side somewhere, so the cloth holds together — which is what happens in 55% of all the ways a four-by-four draft can lose an end.

    What a missing end does to the weave

    Every four-by-four draft there is, with each of its four ends taken away in turn: ninety-one thousand cloths, and not one of them falls into layers. What happens instead is worse, and the criterion has never had to report it before.

    part 9 · weaves

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