Textile Structure
how cloth is put together
Series

Filtration — the series

2 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. Seven weaves at one construction, and what each of them really passes. Every weave here is drawn at the same filter — the same yarn, the same sett, the same cover and therefore the same open area, equal to twelve decimal places. Each one shows an opening of 263.7 µm to anybody looking straight through it, and that is the number a specification quotes. The bar is what each will actually let past, which is the narrowest section anywhere along the channel rather than the narrowest view down it. The plain weave passes exactly what it shows and it is the only weave here that does: its ends transit at every gap, so the four threads round every hole are level in pairs and the waist is at the middle. A float leaves two ends together at the top of the cloth, their neighbours at the bottom, and a passage between them that is wider than its own mouth — up to 12.8 per cent over the rating, for the basket.

    A filter is rated by the hole it does not show

    A woven filter cloth is sold on two numbers pulling opposite ways: an opening small enough to hold the soil and an open area large enough to pass the water. Both are computed from the same holes, and they are not computed from the same statistic of them. One reads the maximum and the other reads the mean, so a change that improves either can worsen the other without moving a single measurable property of the cloth.

    part 1 · applied
  2. A woven filter catches what its rating says it cannot. What fraction of a particle stream is intercepted by the hair layer of a filter cloth, against particle size, at three levels of raising. The cloth's own largest opening is 290 µm, so by geometry it stops nothing smaller than that at all — and the hairs catch a few per cent of particles ten and a hundred times finer, because a particle whose path passes within its own radius of a hair touches it. On a bare cloth the numbers are small; the point is that they are not zero, because a cake grows from the particles that stop, and once a cake exists the cloth is no longer doing the filtering. Raising the same cloth 32-fold takes a ten-micrometre capture from 0.8% to 23%, which is why a napped filter cloth exists. Interception is taken as the bare geometric ratio of the two diameters with no flow model behind it, so every number here is a lower bound.

    A woven filter beats its own rating

    A filter cloth's rating comes from the largest channel through it, and by geometry it stops nothing smaller. It stops a few per cent of particles ten times smaller anyway, on the fibre ends standing in its holes — and a few per cent is not filtration. It is exactly enough to start a cake, and after that the cloth is not filtering.

    part 2 · applied

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