Textile Structure
how cloth is put together
Series

Blocks — the series

8 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. 8-end satin figured on 8-end sateen. A 3 by 3 block profile, drawn above at one square per block, and the cloth it produces below at one square per intersection. The figure weave is 8-end satin and the ground is 8-end sateen, both single cloths on their own; each block is 8 ends and 8 picks. The composite is 1 cloth, with a longest float of 8 and 0 threads lying loose, all counted from the matrix that drew the picture.

    A figure is not a stripe

    Two sound weaves side by side always make sound cloth — that is a theorem, and it was proved here. Put one of them inside a *region* instead of a band and it stops being true, and whether it is true or not turns out to depend on a number that appears nowhere in either draft: where the two weaves start relative to each other.

    part 1 · pattern
  2. What a figure costs in shafts. Two families of block designs in 8-end satin on 8-end sateen at blocks of 8. One repeats three block-columns however wide it gets and costs 24 shafts at every width from 24 to 120 ends. The other gives every block-column a different pattern and costs 16, 24, 32, 40, 48 shafts as it grows — exactly 8 more per new column. Shafts are counted as distinct columns of the composite matrix.

    What a figure costs the loom

    A block design's shaft count does not depend on how wide the figure is, or how deep, or how many blocks it has. It depends on how many *different* block-columns it has, and each new one costs exactly one repeat of the ground weave — 8 shafts, then 16, then 24, in a straight line with no slope to fit.

    part 2 · pattern
  3. The staircase a woven outline is. Four straight edges on a block grid, stepping 1 across in 1, 1 across in 2, 2 across in 1, 1 across in 4. Each tread is one repeat of 8-end satin, which at 24 by 22 threads per centimetre is 3.33 mm across and 3.64 mm up. A jacquard hook at 140 cm width is 1.17 mm, so the machine resolves 2.9 times finer than the cloth can use.

    A woven outline is a staircase

    A jacquard's resolution is quoted as its hook count, and on a 1,200-hook machine 140 cm wide that is a step of 1.17 mm. The cloth cannot use it. A figure's smallest feature is one repeat of the ground weave, which on an eight-end satin is 3.33 mm — so the machine resolves nearly three times finer than the fabric can hold, and a finer machine buys nothing at all.

    part 3 · pattern
  4. The block condition, one half at a time. Every block shape from 8×8 down, for 8-end satin figured on 8-end sateen, each an exhaustive census of all 65,536 four-by-four profiles. The bar is split: the dark part is figures that separate with a thread left loose on the face, and the light part is figures that separate with nothing visible wrong. Shapes satisfying the block condition in one direction only are marked, and none of them has a light part at all. What the chart cannot show is why: the census is exhaustive and the theorem behind it is not proved here.

    A rectangular block is not half a rule

    The block rule was proved for square blocks and the rectangular case was recorded as not run, on the grounds that a block a repeat wide and half a repeat deep satisfies only half the condition. Running it turns up two things: half the condition rules out the failure nobody can see, and a block turned through a right angle is a different design — which a square census cannot notice, because a square block is its own transpose.

    part 4 · pattern
  5. Everything the relative origin decides. Each of six quantities computed from a weave matrix, swept over all 64 relative origins of 8-end satin figured on 8-end sateen. A quantity that takes one value across the sweep is a gauge freedom of the pair; one that takes several is something a designer chooses without knowing it. longest float takes 2 values; interlacing rate takes 2 values; weft-face fraction takes 3 values. The origins fall into 3 different partitions, so the moving quantities are not all decided by the same number. What the table cannot show is the census over all 65,536 profiles, which is a seventh column, and the one that showed the origin decides whether the cloth holds together.

    What else the relative origin decides

    Where two weaves start relative to each other decides whether the cloth holds together, and it has a second consequence beside that. Two is what a search finds when it looks twice. Sweeping every origin against every measure of the cloth turns up a third — the longest float, which is the one property a weaver actually looks at — and turns up an earlier figure caption that says the opposite.

    part 5 · pattern
  6. The step between a figure and its ground. Three figures on a plain ground, all in one sheeting's threads at its own setts. A thread presses on the thread it crosses only where it turns, and it turns at its interlacings — so the pressing a region receives per unit area is the contact force at one turn times the turns per unit area, and the second factor is a property of the matrix exactly. A five-end satin turns two fifths as often as a plain weave, is pressed two fifths as hard, flattens less, and stands 55 µm proud of it. What the rows cannot show is that both regions are given a plain weave's weave angle: a satin's crimp is genuinely smaller and its turns genuinely gentler, so the real step is larger than this, by an amount not computed here.

    A figured cloth has a step in its surface

    A damask is one cloth in one set of threads at one sett, and it is not flat. A thread presses on the thread it crosses only where it turns, so a region that turns less often is pressed less often, flattens less and stands thicker — and the step is a ratio of interlacing rates, read off the matrix with no yarn property in it.

    part 6 · pattern
  7. A damask's figure and ground trade places when the cloth is turned. A satin 8 figure on a sateen 8 ground in sheeting — one cloth, one set of threads, one sett, and the ground is the figure's own complement. Their total specular areas are within a few per cent of one another, so neither is intrinsically the brighter. What differs is the direction: the figure's crowns run with the warp and the ground's with the weft. So the contrast between them is 2.0-to-one with the light coming from 8° and 0.47-to-one from 90° — it reverses, exactly, a quarter turn apart. That is what makes a damask visible in one colour, and it is not the step in its surface: the step is fifty micrometres and returns no light at all under a diffuse illumination, while this contrast is a factor of 2.0 and is present whenever there is a direction in the light.

    A figure shows by its shine, not its step

    A damask is one cloth in one colour and its pattern is plainly visible. This collection attributed that to the step in its surface — fifty micrometres of relief, computed from the interlacing rates. The step is real and returns almost no light. What makes the figure visible is that its crowns run at right angles to the ground's, so the two trade places when the cloth is turned.

    part 7 · pattern
  8. 8×2 and 2×8 over every origin. Two grids of the 16 relative origins of 2/2 twill under 8-end satin, the row being how many picks the ground is started along and the column how many ends. The left grid is the census at a block 8×2, the right at 2×8; a square is filled where some of the 65,536 profiles separate. 8×2 fails at 8 origins and 2×8 at 8; both fail at 0 and neither at 0. Turning the cloth over and through a right angle sends each origin to another, and the letters mark where: every letter lands on a square with the same answer, so the two shapes are one census read at relabelled origins.

    A turned block is a moved origin

    An eight-end satin figured on a 2/2 twill fails on 55,536 profiles at a block eight picks by two ends and on none at two by eight, and that was read as a property of the block's shape. Sweep the relative origin as well and the two shapes trade places: at every one of the sixteen origins exactly one of them fails, and over the sixteen they fail equally often. A shape asymmetry that no origin removes exists, and it needs a satin whose move squared is not one.

    part 8 · pattern

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