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A 2/2 twill's warp end in section, plateau by plateau

A 2/2 twill's warp end in section, plateau by plateau
A 2/2 twill's warp end in section, plateau by plateau. One warp end of a 2/2 twill in sheeting, drawn along the cloth with the weft end-on. Where the end is on the face it lies straight across every pick it passes over, so its outside is a horizontal line 384.6 µm long — the rules above the crowns. Where it changes face it travels from the top of the cloth to the bottom across one pick spacing, turning through 36.8° at each end of a straight run, which is Peirce's own geometry unchanged. The two are different models and the difference is the whole of this figure: taking the float as a long bend rather than as a thread resting on its supports is right for how much thread the repeat holds and wrong for where the outside of the cloth is. At a float of one there is no plateau and the two coincide.

One warp end of a 2/2 twill in sheeting, drawn along the cloth with the weft end-on. Where the end is on the face it lies straight across every pick it passes over, so its outside is a horizontal line 384.6 µm long — the rules above the crowns. Where it changes face it travels from the top of the cloth to the bottom across one pick spacing, turning through 36.8° at each end of a straight run, which is Peirce's own geometry unchanged. The two are different models and the difference is the whole of this figure: taking the float as a long bend rather than as a thread resting on its supports is right for how much thread the repeat holds and wrong for where the outside of the cloth is. At a float of one there is no plateau and the two coincide.

5 essays call surface-section. The drawing above is what it returns with no arguments at all; every call below passes it something, because a placement that passes nothing draws whichever member of the family the generator happens to default to rather than the weave its essay argues about.

Where it is called

Changing this generator changes every one of these figures.

The presser foot sinks 1.8 µm into a 2/2 twill. A thickness gauge presses a flat foot onto the cloth at 1 kPa and reads the gap. It does not read the geometric thickness. The foot sinks until the area it is touching can carry the load, and that is 2.57% of the plan at a depth of 1.8 µm — so a 2/2 twill in sheeting whose outside stands 381.6 µm apart measures 379.8 µm. How far the foot sinks is a property of the draft, because the bearing area near the top is, and a weave with plateaux stops the foot in a fraction of the distance a plain weave lets it travel. The transverse stiffness used here is fitted to measured fabric thickness rather than predicted: across its published range the reading moves between 377.0 µm and 380.6 µm. What cloth is

A thickness gauge reads the draft

A presser foot does not stop at the top of a cloth. It sinks until the area it is touching can carry the load, and how far that is depends on the shape of the bearing curve near the top — which is a property of the weave. So there is a weave term inside a measurement nobody thinks of as a weave measurement, and it is worth about one per cent.

What it takes to bury a cloth's crowns. The film needed to fill a fabric's surface to a stated level, for plain, 2/2 twill, satin 8 in sheeting, at a film density of 1.2 g/cm³. Burying the crowns entirely takes 187 g/m² on the plain, 186 g/m² on the 2/2 twill, 183 g/m² on the satin 8 — and the ordering is not the ordering of roughness. A weave with plateaux presents a wide flat top that a thin film covers, and a weave with points presents crowns with valleys between them that the film has to fill before it is continuous anywhere. Every gram spent filling a valley is a gram that is not bridging a hole, which is where a coated cloth fails. After the loom

A coating fills the crowns before it bridges the holes

A film does not sit on a cloth, it fills it — and the volume it has to supply to reach a level is the integral of one minus the bearing area. Burying an ordinary sheeting's crowns takes 185 grams a square metre, which is more than the cloth weighs, and the whole of the weave's influence is spent in the first ten of them.

Two cloths touch on a fraction of what one cloth does. A 2/2 twill in sheeting pressed against a flat plate, and the same cloth pressed against another piece of itself. At an approach of 24.9 µm the single surface is touching 15.87% of the plan and the pair 3.130% — a factor of 5. The reason is that a gap between two rough surfaces is the sum of two depths, so both surfaces have to be near their own maxima at the same place, and the chance of that is the product of two small numbers. The pair's curve is the convolution of the two height distributions, computed exactly on histograms rather than fitted to a Gaussian — because a woven surface is bimodal and nothing about it is Gaussian. After the loom

Friction is two surfaces, not one

A gap between two rough bodies is the sum of two depths, so two cloths face to face touch on the convolution of their height distributions rather than on either of them. At the approach a light touch produces that is twenty times less contact than the same cloth against a plate — which is why a fabric's friction against a plate and against another fabric are two different measurements.

A seam stands 763 µm proud of a cloth 382 µm thick. A 10 mm seam allowance of 3 plies in a 60 mm panel of one, in sheeting. The seam stands 763 µm above the body of the garment — which is 102 times the depth at which the body cloth first comes into contact with anything at all. So a flat surface rubbed across this garment touches only the seam, over 16.7% of the area drawn, until it has crushed a whole thickness of fabric. Everything this collection computes about where wear lands on a woven surface applies inside that 16.7%, and the other 83.3% is not being touched. Cloth doing a job

A seam stands proud and wears first

A seam allowance is three plies where the garment is one, so it stands three quarters of a millimetre above a cloth whose own surface has a few micrometres of contact in it. Anything flat rubbed across the garment touches the seam and nothing else — all of the wear on two or three per cent of the area, until a whole thickness of fabric has been crushed.

Two exponents in a compression curve. How far a flat plate sinks into plain, 2/2 twill, satin 8 in sheeting, against the pressure it is applying, on logarithmic axes where a power law is a straight line. The measured slopes over the light end of the range are 0.50 for the plain, 0.67 for the 2/2 twill, 0.67 for the satin 8 — against two thirds predicted for any weave carrying a float and one half for a weave carrying none. The prediction is one line of algebra: pressure is a stiffness times a strain times a bearing fraction, the bearing fraction is a square root of depth for a plateau and linear in it for a point, so the pressure is the three-halves power in the first case and the square in the second. Nothing is fitted to produce it; the slopes are measured afterwards and compared. At the heavy end every curve bends, because the crowns have merged and the cloth has stopped being a surface and started being a solid — which is a different regime with a different law, and it belongs to the compaction of a fibre mass rather than to the geometry of an interlacement. Mechanics and drape

A cloth compresses along its own bearing curve

A fabric's pressure–thickness curve is always fitted with an empirical power law and the exponent is reported without explanation. It is not empirical. At light loads it is two thirds for any weave carrying a float and one half for a weave carrying none, and the two numbers come out of one line of algebra with nothing fitted in it.

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